Bond Properties of High-Strength Carbon Fiber-Reinforced Polymer Strands

2008 ◽  
Vol 105 (1) ◽  
Author(s):  
Changying Wang ◽  
Liang Wen ◽  
Weiwei Ming ◽  
Qinglong An ◽  
Ming Chen

It is still a challenge to machine high-strength carbon fiber–reinforced polymer with high quality due to its poor machinability. Fiber direction is the critical factor. This article aims to investigate the effects of fiber cutting angle in milling of high-strength unidirectional carbon fiber–reinforced polymer laminates with regard to milling forces, machined surface morphology and surface roughness. The edge trimming and slot milling tests were conducted. The largest radial and tangential forces were observed on 135° fiber cutting angle followed by 90° while the smallest milling forces were observed on 45° fiber cutting angle. Totally, four basic material fracture mechanisms, that is, fiber–matrix debonding, bending-induced fiber fracture, shear-induced fiber fracture and compression-induced fiber fracture, were observed by the analysis of fracture morphology for a single fiber. The four basic material fracture mechanisms dominate the material fracture behavior during the cutting of carbon fiber–reinforced polymer. Besides, it is indicated that surface roughness of the machined surfaces is highly related to the type of the surface defects. Surface cavities caused by fiber–matrix debonding and bending-induced fiber fractures on 45° fiber cutting angle were observed to be the main factors leading to the decline of surface finish in milling of carbon fiber–reinforced polymer laminates.


Author(s):  
Jinyang Xu ◽  
Qinglong An ◽  
Ming Chen

In modern manufacturing sectors, mechanical drilling of high-strength carbon fiber–reinforced polymer represents the most challenging task as compared to conventional low-strength carbon fiber–reinforced polymer drilling due to the extremely superior mechanical/physical properties involved. The poor machinability of the composite usually results in serious geometric imperfection and physical damage in drilling and hence leads to a large amount of part rejections. In this article, an experimental investigation concerning the cutting-induced damage when drilling high-strength carbon fiber–reinforced polymer laminates was presented. The studied composite specimen was a newly developed high-strength T800S/250F carbon fiber–reinforced polymer composite. A special concentration was made to inspect and characterize the phenomena of various cutting-induced damage promoted in the material drilling. The work focused on the study of the influence of cutting parameters on the distribution and extent of hole damage formation. The experimental results highlighted the most influential factor of feed rate and tool wear in affecting the final extent of induced hole damage when drilling high-strength T800S/250F carbon fiber–reinforced polymer. For minimizing the various damage formation, optimal cutting parameters (high spindle speed and low feed rate) and rigorous control of tool wear should be seriously taken when drilling this material.


Author(s):  
Tieyu Lin ◽  
Jinyang Xu ◽  
Min Ji ◽  
Ming Chen

High-strength carbon fiber-reinforced polymers have been a promising alternative to conventional fibrous composites because of their extremely high properties. Mechanical drilling is a necessary operation to create boreholes for riveting and bolting different composite structures into assemblies. However, the high-strength carbon fiber-reinforced polymers pose much more serious machining issues than the conventional ones. The present work aims to investigate the drilling performance of one type of uncoated carbide brad spur tools when applied in machining of high-strength carbon fiber-reinforced polymer laminates. The wear mechanisms of uncoated carbide brad spur drills were figured out. Additionally, the tool wear influences on the thrust force, hole dimensional accuracy, and drilling-induced delamination were quantified. The acquired results indicate that the tool wear has a significant impact on the drilling process and the quality of machined hole wall surfaces. The dominant wear mode is proved to be abrasion wear. Moreover, the uncoated brad spur drills appear to exhibit high resistance to the abrasion wear in the drilling of high-strength carbon fiber-reinforced polymer laminates.


2019 ◽  
Vol 7 (1) ◽  
pp. 30-34
Author(s):  
A. Ajwad ◽  
U. Ilyas ◽  
N. Khadim ◽  
Abdullah ◽  
M.U. Rashid ◽  
...  

Carbon fiber reinforced polymer (CFRP) strips are widely used all over the globe as a repair and strengthening material for concrete elements. This paper looks at comparison of numerous methods to rehabilitate concrete beams with the use of CFRP sheet strips. This research work consists of 4 under-reinforced, properly cured RCC beams under two point loading test. One beam was loaded till failure, which was considered the control beam for comparison. Other 3 beams were load till the appearance of initial crack, which normally occurred at third-quarters of failure load and then repaired with different ratios and design of CFRP sheet strips. Afterwards, the repaired beams were loaded again till failure and the results were compared with control beam. Deflections and ultimate load were noted for all concrete beams. It was found out the use of CFRP sheet strips did increase the maximum load bearing capacity of cracked beams, although their behavior was more brittle as compared with control beam.


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