scholarly journals AN EXPERIMENTAL ASSESSMENT OF THE PLATE HEAT EXCHANGER CHARACTERISTICS BY WILSON PLOT METHOD

2016 ◽  
Vol 56 (5) ◽  
pp. 367-372 ◽  
Author(s):  
Jan Opatřil ◽  
Jan Havlík ◽  
Ondřej Bartoš ◽  
Tomáš Dlouhý

An aim of this paper is suggestion of the evaluation method based on the experimental data and the Wilson plot method for the Plate Heat Exchangers (PHE). For the purpose of the project the new experimental loop was built for the testing of PHE to obtain the overhaul heat transfer coefficient and pressure drop between inlet and outlet of the fluid. The measurement were done for three different PHE with the performance range 30-100kW. The working fluid was water on both sides of the PHE. The differences are in number of pates as well as in extrusion profiles. The Wilson plot evaluation method was involved for the processing experimental data. To obtain more accurate correlations between the experimental data and theoretical results yield of the Wilson plot, the method was enhanced by the measured pressure drop involving. This approach could be useful for PHE designing software and for the manufacturing company.

Author(s):  
Ece Özkaya ◽  
Selin Aradag ◽  
Sadik Kakac

In this study, three-dimensional computational fluid dynamics (CFD) analyses are performed to assess the thermal-hydraulic characteristics of a commercial Gasketed Plate Heat Exchangers (GPHEx) with 30 degrees of chevron angle (Plate1). The results of CFD analyses are compared with a computer program (ETU HEX) previously developed based on experimental results. Heat transfer plate is scanned using photogrammetric scan method to model GPHEx. CFD model is created as two separate flow zones, one for each of hot and cold domains with a virtual plate. Mass flow inlet and pressure outlet boundary conditions are applied. The working fluid is water. Temperature and pressure distributions are obtained for a Reynolds number range of 700–3400 and total temperature difference and pressure drop values are compared with ETU HEX. A new plate (Plate2) with corrugation pattern using smaller amplitude is designed and analyzed. The thermal properties are in good agreement with experimental data for the commercial plate. For the new plate, the decrease of the amplitude leads to a smaller enlargement factor which causes a low heat transfer rate while the pressure drop remains almost constant.


2020 ◽  
Vol 24 (1 Part A) ◽  
pp. 355-365
Author(s):  
Koray Karabulut

Plate heat exchangers have a widespread usage and the simplest parallel plate channel structures. Cross-corrugated ducts are basic channel geometries used in the plate heat exchangers. In this study, the increasing of heat transfer from the cross-corrugated triangular ducts by inserting triangular baffles with different placement angles into the channel upper side and pressure drop have been numerically investigated. Numerical calculations have been carried out to solve Navier-Stokes and energy equations by employing k-? turbulence model as 3-D and steady with ANSYS-FLUENT program. While inlet temperature of the air used as working fluid is 293 K, constant surface temperature values of the the lower corrugated channel walls are 373 K. The height of the baffle and apex angle of the corrugated duct have been taken constant as 0.5 H and 60?, respectively. Investigated Reynolds number range is 1000-6000 while the baffle placement angles are 30?, 45?, 60?, and 90?. Numerical results of this study are within 3.53% deviation with experimental study existed in literature. The obtained results have been presented as mean Nusselt number temperature and pressure variations of the fluid for each baffle angle. The temperature and velocity vector contour distributions have been also assessed for different Reynolds numbers and baffle angles. The value of the Num for the corrugated channel with 60? baffle angle is 8.2% higher than that of the 90? for the Re = 4000. Besides, for Re = 1000 the value of the pressure drop is 39% lower in the channel with 60? baffle angle than that of 90?.


2004 ◽  
Vol 126 (4) ◽  
pp. 680-691 ◽  
Author(s):  
B. Prabhakara Rao ◽  
Sarit K. Das

A detailed experimental study on flow maldistribution from port to channel of a plate heat exchanger is presented. In general, flow maldistribution brings about an increase in pressure drop across the heat exchanger. This increase is found to depend on flow rate, number of channels and port size. Experiments show that analytical predictions of pressure drop including maldistribution effect are quite accurate for practical purposes. The results indicate that under identical conditions, maldistribution is more severe in Z-type plate heat exchanger compared to U type. Experiments are also carried out under non-isothermal realistic operating conditions, which show increased flow maldistribution at elevated temperature. Finally predictions are made for industrial plate heat exchangers, which show the limitation of adding additional plates beyond a certain limit. An insight to the physical aspects of maldistribution and its possible reduction through proper design strategy is also indicated.


Author(s):  
Shamkuwar S.C ◽  
◽  
Nitin Chopra ◽  
Mihir Kulkarni ◽  
Nikhil Ahire ◽  
...  

The main objective of the paper is to compare the performance of Shell and tube heat exchanger (STHE) and Plate heat exchanger (PHE) used in chillers. The paper deals with experimental investigation and comparison, which is based on actual testing of STHE and PHE. Both heat exchangers were designed and tested for a heat load of 6000 kcal/hr. In both types of heat exchangers, the primary working fluid used is Refrigerant R22 and secondary working fluid used is water. Theoretical analysis shows that PHE has a 9.67 % less heat transfer area than STHE. Experimental results show that overall heat transfer coefficient (OHTC) for PHE is higher than STHE by 30.96%. The paper also includes a comparison of the heat transfer rate (Q) of the two heat exchangers experimentally.


Author(s):  
Adnan Sözen ◽  
Ataollah Khanları ◽  
Erdem Çiftçi

Plate heat exchangers having high efficiency and small size are one of the mostly used heat exchangers. They are used in many applications ranging from cooling to heating. Heat transfer improvement of plate heat exchangers can be performed using nanoparticle-including working fluids, i.e. nanofluids. Influences of kaolin-including nanofluid utilization as working fluid on heat transfer performance of the plate heat exchanger were experimentally investigated in this study. The prepared nanofluid included 2% (wt/wt) nanoparticle content and Triton X-100 surfactant was added to the prepared mixture at the rate of 0.2% of a final concentration to increase the solubility of nanoparticles. The experiments were performed in various working conditions with changes in mass flow rate and temperature. The obtained results showed that nanofluid usage as the working fluid enhanced the heat transfer rate in plate heat exchanger in comparison to the results acquired from the tests conducted by deionized water. The improvement rate in mean heat transfer coefficient was achieved as 9.3% when kaolin–deionized water nanofluid was used as the working fluid in plate heat exchanger.


2011 ◽  
Vol 19 (02) ◽  
pp. 113-120 ◽  
Author(s):  
JONG YUN JEONG ◽  
CHUNG WOO JUNG ◽  
SANG-CHUL NAM ◽  
YONG TAE KANG

Heat transfer and pressure drop characteristics of the welded plate heat exchangers are experimented to apply the high- and low-temperature solution heat exchanger (SHX) of absorption systems. Two different SHXs were made using the seam and tig welding method. In this paper, the welded embossing type plate heat exchangers were tested by controlling mass flow rate and inlet/outlet temperatures. It was found that heat transfer and pressure drop performance increased with increasing Reynolds number. It was also found that the pressure drop from the present W-embossing type plate heat exchanger was much lower than that from the brazed type, as low as 1/7 times. The experimental correlations for Nusselt number and Fanning friction factor were developed with the error bands of ± 20% and ± 25%, respectively. These results provide a guideline to apply the welded plate heat exchanger for the solution heat exchanger of absorption systems.


2021 ◽  
Vol 245 ◽  
pp. 01048
Author(s):  
Bin Ren ◽  
Xuchen Zhu ◽  
Yannan Du ◽  
Zhe Pu ◽  
Hongliang Lu ◽  
...  

Plate heat exchangers are new-type compact heat exchangers with high heat transfer efficiency widely used in heating, food, medicine, shipbuilding and petrochemical industries. However, only the laboratory testing can accurately obtain the real heat transfer and flow resistance performance of plate heat exchanger. In this paper, the basic principles of modified Wilson plot method and equal velocity method are firstly introduced. Then the testing system including flow chart and testing instruments are discussed. Finally, contrast experiments using the different two methods are conducted. The results showed that for plate heat exchangers with equal channel, the equal velocity method and modified Wilson plot method can both be used to test the convective heat transfer performance of plate heat exchanger. The equal velocity method is recommended because the deformation of plate is relatively smaller.


2009 ◽  
Vol 4 (1) ◽  
Author(s):  
K.Dheena Thayalan ◽  
Ponnusamy Kalaichelvi

The plate heat exchanger exhibits excellent heat transfer characteristic, which allows a very compact design with ease of maintenance and modification of heat transfer area by adding (or) removing plates. Constructional parameters such as flow path, trough angle and corrugation can affect the performance of plate heat exchangers by altering effectiveness (?) and number of transfer unit (NTU). Especially plate heat exchangers play a vital role in petroleum industries for wide range of temperature application. Hence, it was proposed to choose kerosene as cold fluid and hot water as hot fluid in this present investigation. A vertical type of plate heat exchanger, in which flow pattern is maintained as co-current, has been used to conduct the experimental runs. The numbers of plates in the plate heat exchanger used in the present study are 10. The number of flow channels (space maintained between two consecutive channels) allocated for both fluids are 9. Experimental runs have been conducted for different combinations of hot fluid flow rates and cold fluid flow rates for single phase flow, in which hot water is considered as hot streams and kerosene as cold fluid. The thermal performance of plate heat exchanger has been analyzed based on calculated parameters using experimental data set. A similar corrugated plate heat exchanger model having the same dimensions as that of the experimental one was developed with aid of CFD tool. The model was simulated at different operating conditions and compared with experimental results. The simulated results are in good agreement with experimental data. The percentage deviation between experimental results and simulation results for over all heat transfer coefficient is less than ±6%.


2005 ◽  
Vol 127 (3) ◽  
pp. 332-343 ◽  
Author(s):  
B. Prabhakara Rao ◽  
Bengt Sunden ◽  
Sarit K. Das

An experimental and theoretical study of the effect of flow maldistribution from port to channel on the thermal performance of single and multipass plate heat exchangers is presented. In general, flow maldistribution brings about an increase in pressure drop and decrease of the thermal performance in heat exchangers. This deterioration is found to depend on flow rate, number of channels, and port size. Experiments show that analytical predictions of pressure drop and thermal performance in presence of flow maldistribution are quite accurate for practical purposes. The results indicate that under identical conditions, maldistribution is more severe in Z-type plate heat exchanger compared to U type. Multipassing is found to reduce the maldistribution effect significantly. An insight to the physical aspects of maldistribution and its possible reduction through proper design strategy are also presented.


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