Design and Ultraprecision Diamond Machining of Beam Shaping Components for High-Power CO2 Lasers in Additive Manufacturing Applications

2019 ◽  
Author(s):  
Jürgen Van Erps ◽  
Gebirie Y. Belay ◽  
Sijie Liao ◽  
Anje Van Vlierberghe ◽  
Piet Van den Ecker ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
High Power ◽  
Beam Shaping ◽  
Co2 Lasers ◽  
Diamond Machining ◽  
Manufacturing Applications

Aluminum Tailored Blank Welding Using Laser Beam Shaping and Twin-Spot Optics

2000 ◽  
Author(s):  
Rey Hsu ◽  
Stefan Fliss ◽  
Stefan Heinemann
Keyword(s):  
Co2 Laser ◽  
High Power ◽  
Beam Shaping ◽  
Laser Source ◽  
Test Results ◽  
Co2 Lasers ◽  
Production Environment ◽  
Tailor Welded Blanks ◽  
Tailored Blanks ◽  
Tailored Blank

Abstract The use of aluminum tailor welded blanks in the automotive industry continues to grow due to the fact that aluminum is lightweight and the characteristics of the tailor welded blanks. It has been found that welding of aluminum blanks with a CO2 laser is difficult but doable in a production environment. By using a high power CW Nd:YAG (Neodynium dopped Yittrium Aluminum Garnet) laser. It is possible to obtain sound results with a much wider process parameter window. However, currently, high power CO2 lasers (in the range of 8 kW) are still the dominate laser source in North America steel tailor welded blank companies. Will these lasers be able to weld aluminum tailored blanks if the demand for aluminum tailor welded blanks increases? This study employed twin spot and beam shaping methods to weld 1mm and 2 mm tailored blanks together using a high power (9 kW maximum) CO2 laser for both 5754-O and 6111-T4 alloys. The results show that high power CO2 lasers can be used to weld 5754-O and 6111-T4 aluminum alloys with very precise parameter settings. However, using beam shaping is more critical than using twin spot for 1 mm thick aluminum blanks. Once the correct parameters are applied for using beam shaping, the cup test results are better than using twin spot.

Continuous and pulsed laser high power beam combiner for additive manufacturing applications

2018 ◽  
Author(s):  
Guido Perrone ◽  
Marta Bassignana ◽  
Alessio Califano ◽  
Francesco Pescarmona ◽  
Andrea Braglia
Keyword(s):  
Additive Manufacturing ◽  
High Power ◽  
Pulsed Laser ◽  
Beam Combiner ◽  
Manufacturing Applications

R & D of optics for high power CO2 lasers

1984 ◽  
Author(s):  
R. Sano ◽  
T. Miyata ◽  
K. Kawata ◽  
S. Sakuragi ◽  
H. Nanba ◽  
...  
Keyword(s):  
High Power ◽  
Co2 Lasers

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

A review of additive manufacturing applications in ophthalmology

2021 ◽  
pp. 095441192110280
Author(s):  
Arivazhagan Pugalendhi ◽  
Rajesh Ranganathan
Keyword(s):  
Additive Manufacturing ◽  
Treatment Planning ◽  
Physical Object ◽  
Layer By Layer ◽  
Case Examples ◽  
Manufacturing Method ◽  
3D Cad ◽  
Stl File ◽  
Potential Applications ◽  
Manufacturing Applications

Additive Manufacturing (AM) capabilities in terms of product customization, manufacture of complex shape, minimal time, and low volume production those are very well suited for medical implants and biological models. AM technology permits the fabrication of physical object based on the 3D CAD model through layer by layer manufacturing method. AM use Magnetic Resonance Image (MRI), Computed Tomography (CT), and 3D scanning images and these data are converted into surface tessellation language (STL) file for fabrication. The applications of AM in ophthalmology includes diagnosis and treatment planning, customized prosthesis, implants, surgical practice/simulation, pre-operative surgical planning, fabrication of assistive tools, surgical tools, and instruments. In this article, development of AM technology in ophthalmology and its potential applications is reviewed. The aim of this study is nurturing an awareness of the engineers and ophthalmologists to enhance the ophthalmic devices and instruments. Here some of the 3D printed case examples of functional prototype and concept prototypes are carried out to understand the capabilities of this technology. This research paper explores the possibility of AM technology that can be successfully executed in the ophthalmology field for developing innovative products. This novel technique is used toward improving the quality of treatment and surgical skills by customization and pre-operative treatment planning which are more promising factors.

3D Technology – Additive Manufacturing Applications and Prospects (Vol. 24, No. 9, Full Issue)

2020 ◽  
Vol 24 (09) ◽  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Environmental Impact ◽  
Real World ◽  
Vaccine Development ◽  
Health Screening ◽  
Wide Range ◽  
The World ◽  
Real World Applications ◽  
Manufacturing Applications

For the month of September 2020, APBN dives into the world of 3D printing and its wide range of real-world applications. Keeping our focus on the topic of the year, the COVID-19 pandemic, we explore the environmental impact of the global outbreak as well as gain insight to the top 5 vaccine platforms used in vaccine development. Discover more about technological advancements and how it is assisting innovation in geriatric health screening.

Prospects for using high-power CO2 lasers to machine and weld quartz glass products

1991 ◽  
Vol 48 (10) ◽  
pp. 434-435
Author(s):  
S. G. Vologdina ◽  
V. M. Ganyuchenko ◽  
N. A. Kalinin ◽  
Yu. G. Kolmogorov ◽  
V. A. Lipakov
Keyword(s):  
Quartz Glass ◽  
High Power ◽  
Co2 Lasers
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