Design and Testing of a Shearing and Breaking Device for Mulch Film and Cotton Stalk Mixtures

2021 ◽  
Vol 64 (2) ◽  
pp. 545-555
Author(s):  
Feng Pan ◽  
Bin Hu ◽  
Xin Luo ◽  
Mengyu Guo ◽  
Haomeng He

HighlightsThis article presents a shearing and breaking device for mulch film and stalk mixtures after mechanized recovery.The focus is on a curved V-shaped mechanism with three-dimensional precompression and shearing functions.The device can efficiently and continuously perform film crushing, stalk crushing, and entanglement breaking.The crushed film and stalk mixture is conducive to material separation, further treatment, and recycling.Abstract. Because the mixture of mulch film and stalks collected in harvested cotton fields in Xinjiang, China, cannot be separated mechanically, a technical solution for shearing and breaking is proposed. This study designed a shearing and breaking device for film and stalk mixtures that can continuously perform film crushing, stalk crushing, and entanglement breaking. The design focuses on a curved V-shaped shearing mechanism, which provides three-dimensional shearing and improves the crushing of film and stalks. The linear speed of the conveying rollers (x1), the working angle of the shearer (x2), and the speed of the shearer spindle (x3) were selected as influencing factors, and the crushed film rate (Ph), crushed stalk rate (Gh), and broken entanglement rate (Kh) were used as evaluation indexes in quadratic orthogonal rotation combination tests. The test results were analyzed with Design-Expert software, and a regression model between each factor and the evaluation indexes was established to analyze the significance of each factor’s influence. The results showed that the influences of the three factors on Ph in descending order were x3, x2, and x1. The order of influence on Gh and Kh was x3, x1, and x2. The optimization module in the software was used for parameter optimization, and the optimal combination of working parameters of the device was x1 = 0.98 m s-1, x2 = 153°, and x3 = 753 r min-1. The optimized parameter combination was tested and verified, and the results were Ph = 77.28%, Gh = 87.78%, and Kh = 85.30%. The test results are basically consistent with the predicted values, and the optimized working parameters are reliable and can meet the requirements for the shear fracture of film and stalk mixtures. This research provides a technical reference for the cutting and crushing of complex mixed solid materials. Keywords: Agricultural machinery, Curved V-shaped moving knife, Design, Film and stalk mixture, Parameter optimization.

Author(s):  
Yuan-Ting Lin ◽  
Chyuan-Yow Tseng ◽  
Jao-Hwa Kuang ◽  
Yeong-Maw Hwang

The combined brake system (CBS) is a mechanism that links the front and rear brakes for scooters. For two-wheeled scooters, a CBS with appropriate braking force distribution can reduce the risk of crashing accidents due to insufficient driving proficiency. The design of the braking force distribution for a CBS is challenging to the designer because it has to fulfill many requirements such as braking performance, ride comfort, reliability, and low costs. This paper proposes a systematic method to optimize the parameters of CBS. The evaluation indexes for the design are first discussed. The steps to determine the critical parameter to meet the indexes and a method to predict braking performance are developed. Finally, driving tests are carried out to verify the effectiveness of the proposed method. Experimental results showed that the deceleration of the tested scooter equipped with the designed CBS achieves an average mean fully developed deceleration (MFDD) of 5.246 m/s2, higher than the homologation requirement. Furthermore, the proposed method’s prediction of braking performance is in good agreement with the test results, with errors <1%.


GPS Solutions ◽  
2021 ◽  
Vol 25 (2) ◽  
Author(s):  
Luca Carlin ◽  
André Hauschild ◽  
Oliver Montenbruck

AbstractFor more than 20 years, precise point positioning (PPP) has been a well-established technique for carrier phase-based navigation. Traditionally, it relies on precise orbit and clock products to achieve accuracies in the order of centimeters. With the modernization of legacy GNSS constellations and the introduction of new systems such as Galileo, a continued reduction in the signal-in-space range error (SISRE) can be observed. Supported by this fact, we analyze the feasibility and performance of PPP with broadcast ephemerides and observations of Galileo and GPS. Two different functional models for compensation of SISREs are assessed: process noise in the ambiguity states and the explicit estimation of a SISRE state for each channel. Tests performed with permanent reference stations show that the position can be estimated in kinematic conditions with an average three-dimensional (3D) root mean square (RMS) error of 29 cm for Galileo and 63 cm for GPS. Dual-constellation solutions can further improve the accuracy to 25 cm. Compared to standard algorithms without SISRE compensation, the proposed PPP approaches offer a 40% performance improvement for Galileo and 70% for GPS when working with broadcast ephemerides. An additional test with observations taken on a boat ride yielded 3D RMS accuracy of 39 cm for Galileo, 41 cm for GPS, and 27 cm for dual-constellation processing compared to a real-time kinematic reference solution. Compared to the use of process noise in the phase ambiguity estimation, the explicit estimation of SISRE states yields a slightly improved robustness and accuracy at the expense of increased algorithmic complexity. Overall, the test results demonstrate that the application of broadcast ephemerides in a PPP model is feasible with modern GNSS constellations and able to reach accuracies in the order of few decimeters when using proper SISRE compensation techniques.


2021 ◽  
Vol 37 (6) ◽  
pp. 1005-1014
Author(s):  
Guoliang Wei ◽  
Qingsong Zhang ◽  
Biao Wang ◽  
QingXi Liao

HighlightsThe seeder combined the plowing and rotating tillage to overcome the heavy soil and a large amount of straws.The plow could lift and turn the soil and straw before rotary tillage.The optimal working parameters of the seeder were obtained by orthogonal field experiments.Abstract. Rapeseed, one of the most important oil crops in China, is mainly planted in the mid-lower reaches of the Yangtze River. However, limited by the special long-term rice-rapeseed rotation, rotary tillage is applied in most of the planted areas apply instead of plow tillage, leading to a shallow arable layer. On the other hand, maintaining a high-quality seedbed for rapeseed becomes a challenge because a large amount of straw remains buried in the soil. As a solution, a rapeseed direct seeder that combines plow tillage and rotary tillage was designed. The structure of the plowing unit, whose key components were a lifting-turning plow and symmetrical plow, was analyzed based on the forming principle of the plow. Furthermore, a mechanical soil throwing model of the rotary tillage blade was built to determine the structural parameters. Then, the interaction between the rotary tillage unit and the lift-turning plow was analyzed. Finally, the performance and optimal parameters were evaluated by orthogonal field experiments. The seedbed after the operations indicated that the seeder could achieve the function of turning the soil and straw first and then rotating the soil with good passability, mixing the straw and the soil, flattening the surface of the seed bed, and stabilizing the tillage depth. Orthogonal experiments showed that the optimal working parameters of the seeder were as follows: the tillage depth was 180 mm, the equipment forward speed was 2.1 km/h, and the speed of the rotary tillage blade was 250 r/min. Under the optimal parameter combination, the power consumption of the seeder, the thickness of the tillage layer, the crop residue burial efficiency, the soil breakage efficiency, and the flatness of the seed bed surface were 30.48 kW, 231 mm, 90.88%, 93.26%, and 21.15 mm, respectively. The working performance of the seeder could meet the tillage requirements of rapeseed planting. Keywords: Direct seeder, Evaluation, Plow, Plowing-rotating combined tillage, Rapeseed.


1970 ◽  
Vol 185 (1) ◽  
pp. 407-424 ◽  
Author(s):  
H. R. M. Craig ◽  
H. J. A. Cox

A comprehensive method of estimating the performance of axial flow steam and gas turbines is presented, based on analysis of linear cascade tests on blading, on a number of turbine test results, and on air tests of model casings. The validity of the use of such data is briefly considered. Data are presented to allow performance estimation of actual machines over a wide range of Reynolds number, Mach number, aspect ratio and other relevant variables. The use of the method in connection with three-dimensional methods of flow estimation is considered, and data presented showing encouraging agreement between estimates and available test results. Finally ‘carpets’ are presented showing the trends in efficiencies that are attainable in turbines designed over a wide range of loading, axial velocity/blade speed ratio, Reynolds number and aspect ratio.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Xinwei Yang ◽  
Xianfeng Zou ◽  
Shuai Zhang ◽  
Hongyue Chen ◽  
Yajing Wei ◽  
...  

AbstractAiming at the problem of severe vibration and abnormal wear and tear of various components in coal shearer under slant-cutting conditions, a non-linear dynamics model with 13 degrees of freedom for a coal shearer under slant-cutting conditions is developed using vibration mechanics and multi-body dynamics theory, and the characteristics of the slide shoes-middle groove contact, the ranging arm-haulage unit connection with gaps and the guidance sliding boots-pin rail multi-surface contact with gaps are described based on three-dimensional fractal theory and Hertz contact theory. Based on Huco's law, the ranging arm and the hydraulic rod are assumed to be flexible beams, the rigidity characteristics of the ranging arm itself, the connection characteristics of the haulage unit and the fuselage are described, a drum correction load with a traction speed correction factor is proposed as the external excitation of the system, and the model is solved and analyzed. The research results show that the change of traction speed has a greater influence on the vibration swing angle and displacement of the front drum, front ranging arm and front walking unit, and the vibration swing angle and displacement of the three increase with the increase of traction speed, while the change of coalface hardness coefficient has less influence on the vibration displacement of the key components of the coal shearer. Under the working parameters of v = 3 m/min and f = 3, the swing angle and displacement of the front ranging arm and front drum fluctuate in the ranges of − 0.4–0.1 rad and – 15–15 mm respectively; the vibration acceleration is – 300–300 rad/s2 and – 200–200 mm/s2 respectively, the main vibration frequencies are 16.63 Hz and 12.14 Hz respectively, and finally the results are verified by experimental methods.


2016 ◽  
Vol 4 ◽  
pp. 803-806 ◽  
Author(s):  
Mert Gürgen ◽  
Cenk Eryılmaz ◽  
Vasfi Emre Ömürlü

This article describes a sophisticated determination and presentation of a workspace volume for a delta robot, with consideration of its kinematic behavior. With the help of theoretical equations, optimization is performed with the aid of the stiffness and dexterity analysis. Theoretical substructure is coded in Matlab and three-dimensional (3D) data for delta robot are developed in computer-aided design (CAD) environment. In later stages of the project, both 3D and theoretical data are linked together and thus, with the changing design parameter of the robot itself, the Solidworks CAD output adapts and regenerates output with a new set of parameters. To achieve an optimum workspace volume with predefined parameters, a different set of robot parameters are iterated through design optimization in Matlab, and the delta robot design is finalized and illustrated in the 3D CAD environment, Solidworks. This study provides a technical solution to accomplish a generic delta robot with optimized workspace volume.


Author(s):  
Angela Liu ◽  
David Carradine

The goal of this study is to develop a racking model of plasterboard-sheathed timber walls as part of the efforts towards performance-based seismic engineering of low-rise light timber-framed (LTF) residential buildings in New Zealand. Residential buildings in New Zealand are primarily stand-alone low-rise LTF buildings, and their bracing elements are commonly plasterboard-sheathed LTF walls. It is an essential part of performance-based seismic designs of LTF buildings to be able to simulate the racking performance of plasterboard walls. In this study, racking test results of 12 plasterboard walls were collected and studied to gain insight into the seismic performance of plasterboard-sheathed LTF walls. The racking performance of these walls was examined in terms of stiffness/strength degradation, displacement capacity, superposition applicability and failure mechanisms. Subsequently, a mathematical analysis model for simulating racking performance of LTF plasterboard walls is developed and presented. The developed racking model is a closed-form wall model and could be easily used for conducting three-dimensional non-linear push-over studies of seismic performance of LTF buildings.


2011 ◽  
Vol 201-203 ◽  
pp. 643-646 ◽  
Author(s):  
Bo Yan Xu ◽  
Hai Ying Tian ◽  
Jie Yang ◽  
De Zhi Sun ◽  
Shao Li Cai

SNCR (Selective Non Catalytic Reduction) system is proposed, with 40% methylamine aqueous solution as reducing agent to reduce NOx in diesel exhaust gas. The effect of injection position and volume on the reduction efficiency through the test bench is systematically researched. A three-dimensional model of a full-sized diesel SNCR system generated by CFD software FIRE is used to investigate the reduction efficiency under different temperatures. The simulated results have a good agreement with the test results, and it can be used to optimize SNCR system. The results can indicate the practical application of this technology.


2012 ◽  
Vol 215-216 ◽  
pp. 160-167 ◽  
Author(s):  
Qing Long Li ◽  
Ji Yang Yu ◽  
Qiang Qiang Zhang ◽  
Jian Qun Yu ◽  
Hong Fu

A three-dimensional discrete element method analytic model of the corn seed metering device with combination inner-cell was established based on its 3D CAD model, and the three-dimensional particle model of corn seeds was built by using the method of combination spherical particle. The working process of the corn seed metering device was simulated and analyzed by self-developed three-dimensional CAE software. It was observed that the simulative results of the seeding performance, clearing angles and dropping angles of the corn seeds well agreed with the bench test results. A novel method for studying and designing of the corn seed metering device was put forward.


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