Effect of Post-Drying Tempering of Rice on Minimizing Kernel Fissuring and Maximizing Moisture Removal

2021 ◽  
Vol 65 (1) ◽  
pp. 1-9
Author(s):  
Zephania Odek ◽  
Terry J. Siebenmorgen ◽  
Andronikos Mauromoustakos ◽  
Griffiths G. Atungulu

HighlightsMore moisture can be removed in a single drying pass without severely fissuring kernels when samples are tempered than when immediately cooled without tempering.Tempering rice kernels immediately after drying can reduce the percentage of fissured kernels by up to half of that when kernels are immediately cooled without tempering.Abstract. Improper rice drying results in kernel fissuring, leading to head rice yield reduction due to breakage during milling. The objective of this study was to determine the percentage points (pp) of moisture content (MC) reduction that can be achieved in a single drying pass without significantly fissuring kernels. Long-grain rough rice of cultivars CL XL745 and Diamond at initial MCs of 18%, 17%, 16%, 15%, and 14% were dried using air at 45°C/20% relative humidity (RH), 50°C/15% RH, 55°C/12% RH, 60°C/10% RH, and 65°C/8% RH to MCs of 17%, 16%, 15%, 14%, 13%, or 12% with and without post-drying tempering. All temperature/RH combinations resulted in a humidity ratio of 0.012 kg water kg-1 dry air. Tempering was conducted at the drying air temperature for 4 h. The resulting samples achieved between 1 and 7 pp of MC reduction in a single drying pass. The pp of MC reduction that can be attained in a single drying pass without causing significant fissuring varied across the cultivars tested. Generally, ~2 pp of MC reduction was achieved in a single drying pass for CL XL745 and ~4 pp for Diamond without causing adverse fissuring when samples were not tempered after drying. However, with tempering, ~3.5 pp of MC reduction was achieved in a single drying pass for CL XL745 and ~5.5 pp for Diamond without causing significant fissuring. However, these amounts varied depending on the drying air conditions and initial MC. For both cultivars, tempering immediately after drying reduced the fissured kernel percentage by up to half of that when the kernels were not tempered. These findings quantify the importance of rice tempering and provide information on how much moisture can be safely removed in a single drying pass. Such findings may be applied to different dryer types to reduce fissuring due to drying, thereby minimizing head rice yield reductions. Keywords: Drying, Glass transition, Rice quality, Single-pass drying, X-ray imaging.

2017 ◽  
Vol 33 (5) ◽  
pp. 721-728 ◽  
Author(s):  
Zephania R. Odek ◽  
Bhagwati Prakash ◽  
Terry J. Siebenmorgen

Abstract. X-ray imaging is a viable method of fissure detection in rough rice kernels owing to the ability of X-rays to penetrate hulls, thus allowing visualization of internal rice kernel structure. Traditional methods of fissure detection are only applicable for brown and milled rice, and therefore cannot be used to study fissures developed during rough rice drying. In this study, the fissure detection capability of an X-ray system was evaluated and the relationship between head rice yield (HRY), as measured through laboratory milling, and the percentage of fissured rough rice kernels was determined. Long-grain rice lots of various cultivars were dried using heated air at 60°C, 10% relative humidity (RH) for five drying durations to produce different degrees of fissuring, and then milled to determine HRY. A strong linear correlation (R2 = 0.95) between HRY and the percentage of fissured rough rice kernels after drying was determined. This correlation confirms the substantial impact that kernel fissures have on milling yields. Overall, these findings show the effectiveness of X-ray imaging in rough rice fissure detection, which could allow for drying research that may provide a better understanding of kernel fissuring kinetics. Keywords: Fissures, Grainscope, Head rice yield, Rice drying, X-ray imaging.


2020 ◽  
pp. 1-7
Author(s):  
Justin McCoy ◽  
Bobby Golden ◽  
Jason Bond ◽  
Darrin Dodds ◽  
Taghi Bararpour ◽  
...  

Abstract Differential tolerance may be observed among rice cultivars with desiccant exposure events during rice reproduction and ripening. Five field studies were established at the Mississippi State University Delta Research and Extension Center in Stoneville, MS, to determine the effects of exposure to sublethal concentrations of common desiccants across multiple rice cultivars. Rice cultivars in the study were ‘CLXL745’, ‘XL753’, ‘CL163’, ‘Rex’, and ‘Jupiter’. Desiccant treatments included no desiccant, paraquat, or glyphosate and were applied at the 50% heading growth stage respective to cultivar. Differential injury estimates among cultivars and desiccant treatments was observed when glyphosate or paraquat was applied at 50% heading. Injury from glyphosate at 50% heading was nondetectable across all cultivars. However, injury following paraquat applications was >7% across all rating intervals and cultivars. Hybrid cultivars exhibited less injury with paraquat applications than the inbred cultivars in the study. Rice following exposure to glyphosate or paraquat at 50% heading growth stage produced rough rice grain yield decreases ranging from 0% to 20% and 9% to 21%, respectively. Rough rice grain yield decreases were observed across all cultivars following paraquat exposure, and all inbred cultivars following glyphosate exposure. Across desiccant treatment, head rice yield was reduced in three of five cultivars in the study. When pooled across cultivar, paraquat applications cause a head rice yield reduction of 10%, whereas rice yield following glyphosate application remained >95%. Although differential tolerance among cultivars to paraquat or glyphosate exposure was observed, impacts on grain quality coupled with yield reductions suggests extreme rice sensitivity to exposure to sublethal concentrations of these desiccants at the 50% heading growth stage.


2019 ◽  
Vol 62 (4) ◽  
pp. 859-866
Author(s):  
Hu Shi ◽  
Terry J. Siebenmorgen ◽  
Hengliang Luo ◽  
Zephania Odek

Abstract. Fissures in rice kernels that develop prior to harvest and post-harvest processing significantly reduce head rice yield, a crucial parameter for evaluating rice quality and economic value in the rice industry. In this study, fissures in rough rice were revealed by scanning approximately 50 rough rice kernels at a time using an x-ray system. An algorithm was developed to detect and measure fissures in rough rice kernels in the x-ray images using the Python programming language coupled with the OpenCV library. This algorithm successfully segmented individual rice kernels in the x-ray images using the gap-filling method. The algorithm detected fissures by adaptive thresholding of each rice kernel and applying a series of filters. Data on kernel parameters (number, area, length, and width) and fissure parameters (percentage of kernels fissured and fissure number, area, and length per kernel) were produced for the images to characterize kernel size and fissuring levels of the rice sample. This algorithm demonstrated good repeatability in measuring kernel and fissure parameters, with relative standard deviations of less than 4% and 9%, respectively. The accuracy of the developed algorithm in measuring fissures was validated by visual inspection of rough rice, with a deviation of less than 2% in percentage of kernels fissured. The fissure detection and measurement algorithm provides a useful tool for quantifying fissures in rough rice samples using x-ray imaging. This information could be used to quantify fissuring levels and predict head rice yield for rough rice samples without a cumbersome milling process. Keywords: Cracks, Fissure, Imaging, Rice, X-ray.


2020 ◽  
Vol 63 (4) ◽  
pp. 1079-1086
Author(s):  
Zephania R. Odek ◽  
Bhagwati Prakash ◽  
Terry J. Siebenmorgen

HighlightsGrain inverters minimized fissuring of rice kernels closest to the heated air plenum at plenum air temperatures =55°C.Grain inverters had no effect on rice kernel fissuring across a grain column at plenum air temperatures <55°C.Grain inverters decreased head rice yield reduction of samples dried at plenum air temperatures >55°C but had no effect on head rice yield reduction at plenum air temperatures =55°C.One or two grain inverters in a cross-flow dryer can help reduce kernel fissuring and minimize head rice yield reduction.Abstract. Industrial-scale cross-flow dryers are commonly equipped with grain inverters to facilitate uniform drying across the column thickness, but limited information is available on the effect of grain inverters on rice milling quality. In this study, lab-scale drying experiments were performed to investigate the effect of grain inverters on kernel fissuring and head rice yield reduction. Rice samples of long-grain cultivar Roy J were dried for 60 min at plenum air temperatures of 45°C, 50°C, 55°C, and 60°C. The number of grain inversions during a 60 min drying period were 0, 1, and 2. After drying, a portion of the sample was tempered at a final bulk-rice temperature (heated tempering), while the other portion was tempered at ambient room temperature (ambient tempering). At plenum air temperatures of 55°C or 60°C, grain inversion (1 or 2 inversions) minimized fissuring of kernels closest to the heated-air plenum compared to 0 grain inversion. At 45°C and 50°C, grain inversion did not affect kernel fissuring. Similarly, at plenum air temperatures greater than 55°C for both ambient tempering and heated tempering approaches, 1 or 2 grain inversions significantly minimized head rice yield reductions compared to 0 grain inversion. These findings may be valuable for designing cross-flow dryers by informing decisions on the number of grain inverters needed to reduce fissuring and minimize head rice yield reduction. Keywords: Column dryer, Milling yields, Reversed airflow, Rice quality, Tempering, Turnflow, X-ray imaging.


2019 ◽  
Vol 62 (4) ◽  
pp. 1011-1019
Author(s):  
Bhagwati Prakash ◽  
Terry J. Siebenmorgen ◽  
Kristen E. Gibson ◽  
Shweta Kumari

Abstract. Rough rice in the Mid-South U.S. is typically stored and milled at a moisture content (MC) between 12% and 13% on a wet basis. Drying harvested rice to lesser MCs requires increasingly greater energy and reduces the overall mass of rice, both of which translate into lesser financial return for the crop. Considering these disadvantages of drying and storing rice at lesser MCs, farmers and grain handlers have been interested in exploring storing rice at slightly greater MCs. The current study was undertaken to evaluate the effect of storing rice at five MCs (11%, 12%, 13%, 14%, and 15%) on milling characteristics, particularly surface lipid content (SLC), milled rice yield (MRY), and head rice yield (HRY); additionally, the effects of storing rice at two storage temperatures (25°C and 35°C) and several storage durations (up to one year) on milling characteristics were investigated. Five long-grain rice lots were harvested in 2016 and 2017 from several locations in Arkansas; rice from each lot was gently dried to the target MCs and then stored in sealed glass jars at selected temperatures. With an increase in storage MC, shorter milling durations were needed to achieve a given SLC, which could potentially reduce the cost of the milling operation. However, rice samples stored at greater MCs were observed to have lesser HRYs, which could reduce the economic value of rice. The mean HRYs of the 15% MC samples were 4.8 to 9.1 percentage points less than the mean HRYs of the 12% MC samples. This study quantifies the milling characteristics of rice when stored for various durations at different MCs and temperatures. Overall, these data will allow the rice industry to make informed decisions related to storage conditions of rice, specifically storage MC. Keywords: Head rice yield, Milling, Moisture content, Rice, Storage.


1990 ◽  
Vol 33 (4) ◽  
pp. 1263-1269 ◽  
Author(s):  
M. M. Banaszek ◽  
T. J. Siebenmorgen

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