Modeling and Simulation of a Four-Rotor Rake Loading for Predicting Accumulated Fatigue Damage: A Markov Regime-Switching Approach

2018 ◽  
Vol 34 (2) ◽  
pp. 317-325 ◽  
Author(s):  
Dimitris S. Paraforos ◽  
Hans W. Griepentrog ◽  
Stavros G. Vougioukas

Abstract. The prediction of agricultural machinery’s fatigue life is of increasing importance for machine developers who must produce durable and reliable machines for a globalized market with different local operating conditions. Mathematical tools that can model and simulate the variable loading of agricultural machines are necessary for fatigue life prediction. Modeling should be based on measured loads from real-world operations. In this article, the loads of a four-rotor rake were recorded during grass swathing. Markov chains were used to model the transitions between the machine’s operating conditions (in-field swathing and headland turning) and the sequences of turning points present in the load signals. The Markov transition probabilities were trained using the recoded data and then fatigue life was predicted via executing 10,000 Monte Carlo simulations based on the trained Markov models. The differences between the accumulated fatigue damage predicted from the simulations and from the measured data had mean value and standard deviation equal to -22% and 12.8%, respectively. Evaluation of the trained model on new data (not present in the training dataset) that were recorded during swathing on a different grass field resulted in fatigue damage difference with mean and standard deviation equal to 34% and 7.5%, respectively. The fatigue damage difference was in a reasonable region considering how fatigue life is affected by high-amplitude individual cycles. Keywords: Accumulated damage, Agricultural machinery, Durability, Fatigue life.

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1030 ◽  
Author(s):  
Jarosław Szusta ◽  
Andrzej Seweryn

This article presents an approach related to the modeling of the fatigue life of constructional metal alloys working under elevated temperature conditions and in the high-amplitude load range. The article reviews the fatigue damage accumulation criteria that makes it possible to determine the number of loading cycles until damage occurs. Results of experimental tests conducted on various technical metal alloys made it possible to develop a fatigue damage accumulation model for the LCF (Low Cycle Fatigue) range. In modeling, the material’s damage state variable was defined, and the damage accumulation law was formulated incrementally so as to enable the analysis of the influence of loading history on the material’s fatigue life. In the proposed model, the increment of the damage state variable was made dependent on the increment of plastic strain, on the tensile stress value in the sample, and also on the actual value of the damage state variable. The model was verified on the basis of data obtained from experiments in the field of uniaxial and multiaxial loads. Samples made of EN AW 2024T3 aluminum alloy were used for this purpose.


Author(s):  
A. Fissolo ◽  
J. M. Stelmaszyk

In order to estimate the crack initiation damage, and also the water leakage conditions on PWR pipes, uniaxial fatigue curves are often used. They were deduced from strain or stress load control tests using normalised cylindrical specimens. However, severe thermo-mechanical loading fluctuations are observed in operating conditions. Components may also be submitted to transient loadings. The purpose of the present work is to start investigation on the fatigue life with a variable loading, in order to examine cumulative damage effect in fatigue. In this frame, multilevel strain controlled fatigue tests have been performed on a Type 304-L stainless steel (elaborated in accordance with the RCC-M specifications). The experimental results show that linear Miner’s rule is not verified in our conditions. When the strains are applied in a decreasing order (High-Low strain sequence), the summation of cycle ratios is smaller than unity, whatever the number of applied levels, whereas this summation is higher than one for an increasing order (Low-High strain sequence). A loading sequence effect is clearly evidenced. Different cumulative fatigue damage theories, proposed in literature, have been also tested. Some of them have been given better estimation than the Miner’s rule. That is the case of the so-called “Hybrid Theory” proposed and tested before by Bui Quoc on a Type 304-L steel. Extension of a model proposed by S. Taheri would seem also promising. At this stage, final conclusion cannot be yet deduced, additional investigations are needed.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2738
Author(s):  
Roland Pawliczek ◽  
Tadeusz Lagoda

The literature in the area of material fatigue indicates that the fatigue properties may change with the number of cycles. Researchers recommend taking this into account in fatigue life calculation algorithms. The results of simulation research presented in this paper relate to an algorithm for estimating the fatigue life of specimens subjected to block loading with a nonzero mean value. The problem of block loads using a novel calculation model is presented in this paper. The model takes into account the change in stress–strain curve parameters caused by mean strain. Simulation tests were performed for generated triangular waveforms of strains, where load blocks with changed mean strain values were applied. During the analysis, the degree of fatigue damage was compared. The results of calculations obtained for standard values of stress–strain parameters (for symmetric loads) and those determined, taking into account changes in the curve parameters, are compared and presented in this paper. It is shown that by neglecting the effect of the mean strain value on the K′ and n′ parameters and by considering only the parameters of the cyclic deformation curve for εm = 0 (symmetric loads), the ratio of the total degree of fatigue damage varies from 10% for εa = 0.2% to 3.5% for εa = 0.6%. The largest differences in the calculation for ratios of the partial degrees of fatigue damage were observed in relation to the reference case for the sequence of block n3, where εm = 0.4%. The simulation results show that higher mean strains change the properties of the material, and in such cases, it is necessary to take into account the influence of the mean value on the material response under block loads.


2006 ◽  
Vol 514-516 ◽  
pp. 804-809
Author(s):  
S. Gao ◽  
Ewald Werner

The forging die material, a high strength steel designated W513 is considered in this paper. A fatigue damage model, based on thermodynamics and continuum damage mechanics, is constructed in which both the previous damage and the loading sequence are considered. The unknown material parameters in the model are identified from low cycle fatigue tests. Damage evolution under multi-level fatigue loading is investigated. The results show that the fatigue life is closely related to the loading sequence. The fatigue life of the materials with low fatigue loading first followed by high fatigue loading is longer than that for the reversed loading sequence.


2008 ◽  
Vol 44-46 ◽  
pp. 733-738 ◽  
Author(s):  
Bing Rong Miao ◽  
Wei Hua Zhang ◽  
Shou Ne Xiao ◽  
Ding Chang Jin ◽  
Yong Xiang Zhao

Railway vehicle structure fatigue life consumption monitoring can be used to determine fatigue damage by directly or indirectly monitoring the loads placed on critical vehicle components susceptible to failure from fatigue damage. The sample locomotive carbody structure was used for this study. Firstly, the hybrid fatigue analysis method was used with Multi-Body System (MBS) simulation and Finite Element Method (FEM) for evaluating the carbody structure dynamic stress histories. Secondly, the standard fatigue time domain method was used in fatigue analysis software FE-FATIGUE and MATLAB WAFO (Wave Analysis for Fatigue and Oceanography) tools. And carbody structure fatigue life and fatigue damage were predicted. Finally, and carbody structure dynamic stress experimental data was taken from this locomotive running between Kunming-Weishe for this analysis. The data was used to validate the simulation results based on hybrid method. The analysis results show that the hybrid method prediction error is approximately 30.7%. It also illustrates that the fatigue life and durability of the locomotive can be predicted with this hybrid method. The results of this study can be modified to be representative of the railway vehicle dynamic stress test.


2021 ◽  
Vol 29 (2) ◽  
pp. 102-115
Author(s):  
Hyo-Chan Lee ◽  
Seyoung Park ◽  
Jong Mun Yoon

Abstract This study aims to generalize the following result of McDonald and Siegel (1986) on optimal investment: it is optimal for an investor to invest when project cash flows exceed a certain threshold. This study presents other results that refine or extend this one by integrating timing flexibility and changes in cash flows with time-varying transition probabilities for regime switching. This study emphasizes that optimal thresholds are either overvalued or undervalued in the absence of time-varying transition probabilities. Accordingly, the stochastic nature of transition probabilities has important implications to the search for optimal timing of investment.


Author(s):  
A.O. KHARCHENKO ◽  
A.A. KHARCHENKO

The article presents the results of analysis and theoretical research in the direction of improving equipment for internal threading of parts in a flexible automated production. Methods for assessing the flexibility and readjustability of equipment are considered, which can be used as the basis for the developed methodology for the synthesis of technological elements of modules in conditions of computer-aided design. It is proposed to consider the technological system of the flexible manufacturing module (FMM) of threading, as a system in which transitions from state to state occur under the action of the simplest flows with the parameters of the transition probabilities of a continuous Markov chain. The developed mathematical model, which describes the states of a FMM, taking into account the readjustment of its technological elements, makes it possible to reflect the influence on the operation of the module of the parameters of applications for the changeover of processing modes, a tool, a power threading head, basic elements of a machine tool, a device, a loading device. The structure of the model and the labeled graph of the states of the system can be improved as the number of parameters and characteristics is refined. The solution of the resulting system of equations of final probabilities using the normalization condition allows for given (or experimentally obtained) intensities of arrival and service of changeover requests for FMM of threading, to obtain the values of the probability of non-changeover operation, as well as the probabilities of finding the system in an inoperative state due to the corresponding changeovers. For complete information and an objective assessment of the preferred option for use in FMS conditions, it is also necessary to take into account the stochastic processes occurring in the system under real operating conditions.


Author(s):  
Samuel Kanner ◽  
Bingbin Yu

In this research, the estimation of the fatigue life of a semi-submersible floating offshore wind platform is considered. In order to accurately estimate the fatigue life of a platform, coupled aerodynamic-hydrodynamic simulations are performed to obtain dynamic stress values. The simulations are performed at a multitude of representative environmental states, or “bins,” which can mimic the conditions the structure may endure at a given site, per ABS Floating Offshore Wind Turbine Installation guidelines. To accurately represent the variety of wind and wave conditions, the number of environmental states can be of the order of 103. Unlike other offshore structures, both the wind and wave conditions must be accounted for, which are generally considered independent parameters, drastically increasing the number of states. The stress timeseries from these simulations can be used to estimate the damage at a particular location on the structure by using commonly accepted methods, such as the rainflow counting algorithm. The damage due to either the winds or the waves can be estimated by using a frequency decomposition of the stress timeseries. In this paper, a similar decoupled approach is used to attempt to recover the damages induced from these coupled simulations. Although it is well-known that a coupled, aero-hydro analysis is necessary in order to accurately simulate the nonlinear rigid-body motions of the platform, it is less clear if the same statement could be made about the fatigue properties of the platform. In one approach, the fatigue damage equivalent load is calculated independently from both scatter diagrams of the waves and a rose diagram of the wind. De-coupled simulations are performed to estimate the response at an all-encompassing range of environmental conditions. A database of responses based on these environmental conditions is constructed. The likelihood of occurrence at a case-study site is used to compare the damage equivalent from the coupled simulations. The OC5 platform in the Borssele wind farm zone is used as a case-study and the damage equivalent load from the de-coupled methods are compared to those from the coupled analysis in order to assess these methodologies.


Author(s):  
Yoru Wada ◽  
Ryoji Ishigaki ◽  
Yasuhiko Tanaka ◽  
Tadao Iwadate ◽  
Keizo Ohnishi

The effect of surface machining on fatigue life in high pressure hydrogen gas was investigated. The test was conducted under the elastic range under 45MPa gaseous hydrogen environment by the ground specimen which were machined so that the surface roughness to be Rmax = 19μm(Mark: 19s), 26μm(26s) and 93μm(93s) and by the polished specimen which are prepared so that the surface roughness to be Rmax = 1μm(1s), 3.6μm(3.6s) and 10μm(10s). The hydrogen fatigue life of ground specimens was considerably reduced with increasing surface roughness as compared to the fatigue life in air at the same surface condition. On the other hand, for the annealed conditions of the ground specimen, the reduction by hydrogen effect was fairly small. The residual stress for the ground specimen at the surface rises sharply in tension while the residual stress for the annealed specimen was nearly equal to zero. We have shown that the hydrogen fatigue damage can be evaluated by obtaining the information about residual stress on surface, stress concentration by maximum surface roughness and the threshold stress intensity SH above which hydrogen fatigue damage occurs.


Sign in / Sign up

Export Citation Format

Share Document