A hybrid method for dynamic stiffness identification of bearing joint of high speed spindles

2016 ◽  
Vol 57 (1) ◽  
pp. 141-159 ◽  
Author(s):  
Yongsheng Zhao ◽  
Bingbing Zhang ◽  
Guoping An ◽  
Zhifeng Liu ◽  
Ligang Cai
2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110180
Author(s):  
Ruzhong Yan ◽  
Haojie Zhang

This study adopts the DMT(dynamic mesh technology) and UDF(user defined functions) co-simulation method to study the dynamic characteristics of aerostatic thrust bearings with equalizing grooves and compare with the bearing without equalizing groove under high speed or ultra high speed for the first time. The effects of air film thicness, supply pressure, rotation speed, perturbation amplitude, perturbation frequency, and cross section of the groove on performance characteristics of aerostatic thrust bearing are thoroughly investigated. The results show that the dynamic stiffiness and damping coefficient of the bearing with triangular or trapezoidal groove have obvious advantages by comparing with that of the bearing without groove or with rectangular groove for the most range of air film thickness, supply pressure, rotation speed, perturbation amplitude, especially in the case of high frequency, which may be due to the superposition of secondary throttling effect and air compressible effect. While the growth range of dynamic stiffness decreases in the case of high or ultra-high rotation speed, which may be because the Bernoulli effect started to appear. The perturbation amplitude only has little influence on the dynamic characteristic when it is small, but with the increase of perturbation amplitude, the influence becomes more obvious and complex, especially for downsized aerostatic bearing.


2011 ◽  
Vol 383-390 ◽  
pp. 6886-6892
Author(s):  
Jia Kuan Xia ◽  
Yi Na Wang ◽  
Yi Biao Sun

Permanent magnet linear synchronous motor (PMLSM) suspension system has the merits of no friction, high-speed, high response and so on, using the normal force achieve the mover suspension. The servo performance is affected by the nonlinear coupling between the horizontal trust and vertical normal force, parameters uncertainties and load disturbances. The feedback linearization method is used to achieve the dynamic decoupling of the PMLSM suspicion system and decoupling it Into two linear subsystems; to solve the conflict between disturbance restraint and fast tracking performance, increase the robustness and dynamic stiffness for system, H∞ speed controller based on PDFF and position proportional controller are designed. Simulation results show that the proposed control strategy guarantees the high speed and high precision positioning performance for horizontal axis; the good rigidity and stability for normal suspension length and the strong robustness against load disturbances and parameters variations for the two axes.


2021 ◽  
Author(s):  
Yu SUN ◽  
Jinsong Zhou ◽  
Dao Gong ◽  
Yuanjin Ji

Abstract To absorb the vibration of the carbody of the high-speed train in multiple degrees of freedom, a multi-degree of freedom dynamic vibration absorber (MDOF DVA) is proposed. Installed under the carbody, the natural vibration frequency of the MDOF DVA from each DOF can be designed as a DVA for each single degree of freedom of the carbody. Hence, a 12-DOF model including the main vibration system and a MDOF DVA is established, and the principle of Multi-DOF dynamic vibration absorption is analyzed by combining the design method of single DVA and genetic algorithm. Based on a high-speed train dynamics model including an under-carbody MDOF DVA, the vibration control effect on each DOF of the MDOF DVA is analyzed by the virtual excitation method. Moreover, a high static and low dynamic stiffness (HSLDS) mount is proposed based on a cam–roller–spring mechanism for the installation of the MDOF DVA due to the requirement of the low vertical dynamic stiffness. From the dynamic simulation of a non-linear model in time-domain, the vibration control performance of the MDOF DVA installed with nonlinear HSLDS mount on the carbody is analyzed. The results show that the MDOF DVA can absorb the vibration of the carbody in multiple degrees of freedom effectively, and improve the running ride quality of the vehicle.


1998 ◽  
Vol 120 (4) ◽  
pp. 930-936 ◽  
Author(s):  
P. Mosher ◽  
D. W. Childs

This research investigates the effect of varying the concentric recess pressure ratio of hybrid (combination hydrostatic and hydrodynamic) bearings to be used in high-speed, high-pressure applications. Bearing flowrate, load capacity, torque, rotordynamic coefficients, and whirl frequency ratio are examined to determine the concentric, recess-pressure ratio which yields optimum bearing load capacity and dynamic stiffness. An analytical model, using two-dimensional bulk-flow Navier-Stokes equations and anchored by experimental test results, is used to examine bearing performance over a wide range of concentric recess pressure ratios. Typically, a concentric recess pressure ratio of 0.50 is used to obtain maximum bearing load capacity. This analysis reveals that theoretical optimum bearing performance occurs for a pressure ratio near 0.40, while experimental results indicate the optimum value to he somewhat higher than 0.45. This research demonstrates the ability to analytically investigate hybrid bearings and shows the need for more hybrid-bearing experimental data.


Author(s):  
Liangquan Wang ◽  
Guohua Xu ◽  
Yongjie Shi

Prediction of helicopter rotor impulsive noise is practically a very challenging task. This paper describes a hybrid method to predict rotor impulsive noise for both high-speed impulsive noise and blade–vortex interaction noise. The hybrid solver has been developed by combining the advantages of three different methods: (1) a computational fluid dynamics method based on Reynolds-averaged Navier–Stokes equations to account for the viscous and compressible effects near the blade; (2) a vorticity transport model to predict rotor wake system without artificial dissipation; and (3) an acoustic calculation method, based on Ffowcs-Williams Hawkings equation implemented to a permeable data surface. The developed hybrid solver is validated through available test data, for the cases of UH-1H model rotor, AH-1 Operational Loads Survey rotor, and Helishape 7A rotor. Peak sound pressure level of high-speed impulsive noise is accurately predicted with relative errors less than 7%. Additionally, acoustic waveform of blade–vortex interaction noise is well captured though it is sensitive to small changes in aerodynamic load. It is suggested that present hybrid method is versatile for the prediction of rotor impulsive noise with moderate computational cost.


Author(s):  
Kang Shi ◽  
Xuhui He ◽  
Yunfeng Zou ◽  
Zhi Zheng

The dynamic interaction problem for the train–rail–bridge (TRB) systems presents a computational challenge, especially for the analysis of large-size TRB coupling systems. To address this issue, an efficient non-iterative hybrid method (NHM) is proposed. With this method, the integrated TRB system is divided into three subsystems, i.e. the train subsystem, the rail subsystem, and the bridge subsystem. Based on the individual subsystems, a multi-step[Formula: see text] technique is adopted in which a fine time step is used to analyze the high-frequency coupling vibration for the train and rail subsystems, and a coarse time step is adopted to calculate the low-frequency coupling vibration for the rail and bridge subsystem. Additionally, Zhais explicit integral method is used to predict the displacement of the wheelsets and the rail at the current time step before using the Newmark method. The proposed method incorporates the advantages of Zhai’s explicit method and the MS technique to avoid the iteration that may be required for the train–rail coupled analysis. The simulation fidelity and computational efficiency of the proposed method are demonstrated in the analysis of two examples of typical high-speed railway bridges. It was demonstrated that the proposed method can significantly enhance the computational efficiency, while maintaining a higher precision with a larger time step in comparison with other existing methods.


2015 ◽  
Vol 772 ◽  
pp. 218-223
Author(s):  
Zoran Pandilov ◽  
Vladimir Dukovski

In this paper a model of the feed drive system with disturbance force for High Speed Cutting (HSC) linear motor machine is given. The dynamic stiffness for the proposed model is analysed. A simulation of the influence of some parameters on feed drive dynamic stiffness is performed with the simulation program MATLAB & SIMULINK. Correctness of the proposed model is verified with an experimental measurement of the dynamic stiffness of the feed drive on the prototype HSC linear motor machine (HSC 11).


Author(s):  
Wu-Sung Yao

This paper presents a system modeling technique for a high-speed gantry-type machine tool driven by linear motors. One feed axis of the investigated machine tool is driven by the joint thrust from two parallel linear motors. These two parallel motors are coupled mechanically to form the Y-axis while another standalone motor fixed to a support forms the X-axis. The components in the X-axis, which is treated as the mechanical coupling, are carried by the slides of the Y-axis motors. This configuration is applied to improve the dynamic stiffness of the system and operation speed/acceleration. However, the precise synchronous control of the two parallel and coupled motors would be the major challenge. To overcome this challenge, a multivariable system identification method is developed in this paper. This method is used to construct an accurate system mathematical model for the target coupled system. A synchronous control scheme is then applied to the model obtained using the proposed technique. The performance of the system is experimentally verified with a high-speed S-curve motion profile. The results substantiate the constructed system model and demonstrate the effectiveness of the control scheme.


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