Study of ball bearing fatigue damage using vibration analysis: application to thrust ball bearings

2015 ◽  
Vol 53 (2) ◽  
pp. 325-336 ◽  
Author(s):  
Toumi M. Yessine ◽  
Bolaers Fabrice ◽  
Bogard Fabien ◽  
Murer Sebastien
Keyword(s):  
Fatigue Damage ◽  
Vibration Analysis ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Analysis Application

Estimation of the Surface Roughness on the Race or Balls of Ball Bearings by Vibration Analysis

1987 ◽  
Vol 109 (1) ◽  
pp. 60-68 ◽  
Author(s):  
H. Kanai ◽  
M. Abe ◽  
K. Kido
Keyword(s):  
Surface Roughness ◽  
Vibration Analysis ◽  
Diagnostic Method ◽  
Ball Bearing ◽  
Vibration Signal ◽  
Short Length ◽  
New Method ◽  
Ball Bearings ◽  
Accuracy Rate ◽  
Percent Accuracy

This paper describes a vibration-based diagnostic method by estimating the surface roughness on the rotating ring or balls in ball bearings. The surface roughness has been measured by a stylus that directly traverses the surface of the ring or balls obtained by taking apart the ball bearing. We developed a new method to estimate accurately the surface roughness by analyzing the short-length vibration signal that is excited when balls encounter flaws on the rotating ring or when races encounter flaws on the balls in a ball bearing. Our experimental results confirm that the roughness estimated by the proposed method agrees with that measured directly by using a stylus even in the case of crack μm wide. We applied this new method to the diagnosis of surface roughness in small-sized ball bearings and inferior samples were detected with a 95.3 percent accuracy rate.

Application of Vibration Analysis in Ball Bearing Fault Detection

2005 ◽  
Author(s):  
F. Bakhtiary-Nejad ◽  
A. H. Nayeb ◽  
S. E. Yeganeh
Keyword(s):  
Fault Detection ◽  
Computer Program ◽  
Time Domain ◽  
Vibration Analysis ◽  
Ball Bearing ◽  
Detection Method ◽  
Ball Bearings ◽  
Test Results ◽  
Localized Defects ◽  
Set Up

In this paper, existence of localized defects in a ball bearing has been diagnosed using vibration analysis. First, different kinds of faults which occur in ball bearings have been investigated. Then an analytical model has been proposed for determining the damaged ball bearing vibrations due to a localized defect. Also various methods of fault detection have been evaluated. Next, in order to examine the ball bearings, a testing set-up has been designed and constructed. Then by preparing a computer program, which calculates defect frequencies, some ball bearings have been tested. The test results were originally derived in time-domain. Then by using vibration analysis of healthy and damaged ball bearings in frequency-domain, a fault detection method for ball bearings has been proposed.

Temperature Rise Prediction of Oil-Air Lubricated Angular Contact Ball Bearings Using Artificial Neural Network

2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Temperature Rise ◽  
High Speed ◽  
Ball Bearing ◽  
Influence Factors ◽  
Ball Bearings ◽  
Ann Model ◽  
Angular Contact Ball Bearing ◽  
Artificial Neural

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.

Friction Tests of Ball Bearings with Comparison of Lubricants

2017 ◽  
Vol 866 ◽  
pp. 375-378
Author(s):  
Sathitbunanan Sumate ◽  
Wirote Ritthong
Keyword(s):  
Energy Efficiency ◽  
Electric Power ◽  
Ball Bearing ◽  
Maximum Load ◽  
Engine Oil ◽  
Ball Bearings ◽  
Hydraulic Oil ◽  
Proper Size ◽  
Transmission Fluid ◽  
Moving Parts

The ball bearings are the rotating components which are widely spread to moving parts for all machinery operation in general industry. This paper presents the ball bearing resistance tool which has a proper size and can handle the maximum load of 300 kg by using an electric power. The ball bearing resistance tool was used to test the bearings No. 6011 cm. The series of tests was performed in the ball bearings lubricated; engine oil SAE 10W/40, auto transmission fluid Dexron, and hydraulic oil. The rotational speeds for testing were vary; 500, 600 and 700 rpm respectively. At each speed, there were various weight; 50, 70, 90,110,130,150, and 170 kg respectively. The results show that the hydraulic oil generated the smallest coefficients of friction and energy efficiency for ball bearing operation.

Prediction of Ball Motion in High-Speed Thrust-Loaded Ball Bearings

1976 ◽  
Vol 98 (3) ◽  
pp. 463-469 ◽  
Author(s):  
C. R. Gentle ◽  
R. J. Boness
Keyword(s):  
Computer Program ◽  
High Speed ◽  
Ball Bearing ◽  
Viscoelastic Behavior ◽  
Specific Situation ◽  
Fluid Models ◽  
Ball Bearings ◽  
Theoretical Predictions ◽  
Ball Motion

This paper describes the development of a computer program used to analyze completely the motion of a ball in a high-speed, thrust-loaded ball bearing. Particular emphasis is paid to the role of the lubricant in governing the forces and moments acting on each ball. Expressions for these forces due to the rolling and sliding of the ball are derived in the light of the latest fluid models, and estimates are also made of the cage forces applicable in this specific situation. It is found that only when lubricant viscoelastic behavior is considered do the theoretical predictions agree with existing experimental evidence.

Untersuchungen zum Käfigrasseln bei Spindellagern*/Cage rattling analysis in spindle ball bearings

2016 ◽  
Vol 106 (01-02) ◽  
pp. 65-71
Author(s):  
E. Abele ◽  
L. Holland ◽  
J.-N. Burbach
Keyword(s):  
Behavior Analysis ◽  
Vibration Analysis ◽  
Ball Bearings ◽  
Negative Effects ◽  
Bearing Behavior

Instabile Käfigbewegungen wie das bekannte „Käfigrasseln“ können sich auf das Wälzlagerverhalten negativ auswirken. Die Analyse des Käfigrasselns ist daher essentiell, um das Phänomen besser verstehen und schließlich Maßnahmen ableiten zu können sowie instabile Bewegungszustände zu vermeiden. Dieser Beitrag stellt Schwingungsanalysen zur Untersuchung des Käfigrasselns vor.   Unstable cage movements, e.g. cage rattling, may have negative effects on bearing behavior. Analysis of cage rattling is essential to understand the phenomenon and to give recommendations for preventing unstable movements. This paper presents methods for vibration analysis in order to investigate cage rattling.

Study of the Stiffness Matrix of Preloaded Duplex Angular Contact Ball Bearings

2018 ◽  
Vol 141 (3) ◽  
Author(s):  
Shengye Lin ◽  
Shuyun Jiang
Keyword(s):  
Stiffness Matrix ◽  
Degrees Of Freedom ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Fixed Position ◽  
Angular Contact Ball Bearing ◽  
Face To Face ◽  
Radial Stiffness ◽  
Proposed Model ◽  
Stiffness Characteristics

This paper studies the stiffness characteristics of preloaded duplex angular contact ball bearings. First, a five degrees-of-freedom (5DOF) quasi-static model of the preloaded duplex angular contact ball bearing is established based on the Jones bearing model. Three bearing configurations (face-to-face, back-to-back, and tandem arrangements) and two preload mechanisms (constant pressure preload and fixed position preload) are included in the proposed model. Subsequently, the five-dimensional stiffness matrix of the preloaded duplex angular contact ball bearing is derived analytically. Then, an experimental setup is developed to measure the radial stiffness and the angular stiffness of duplex angular contact ball bearings. The simulated results match well with those from experiments, which prove the validity of the proposed model. Finally, the effects of bearing configuration, preload mechanism, and unloaded contact angle on the angular stiffness and the cross-coupling are studied systematically.

Nonlinear Vibration Analysis of an Elastic Rotor Supported on Angular Contact Ball Bearings Considering Six Degrees of Freedom and Waviness on Balls and Races

2014 ◽  
Vol 136 (4) ◽  
Author(s):  
C. K. Babu ◽  
N. Tandon ◽  
R. K. Pandey
Keyword(s):  
Nonlinear Vibration ◽  
Elastic Deformation ◽  
Vibration Analysis ◽  
Degrees Of Freedom ◽  
Ball Bearings ◽  
Rigid Rotor ◽  
Six Degrees Of Freedom ◽  
Extension Work ◽  
Inner Race ◽  
Rotor Model

Nonlinear vibration analysis of an elastically deformable shaft supported on two lubricated angular contact ball bearings is reported herein considering six-degrees of freedom (6-DOF) and waviness on races and balls. This is an extension work of the investigation published by the authors Babu, C. K., Tandon, N., and Pandey, R. K., 2012, “Vibration Modeling of a Rigid Rotor Supported on the Lubricated Angular Contact Ball Bearings Considering Six Degree of Freedom and Waviness on Balls and Races,” ASME J. Vib. Acoust., 134, p. 011006. Elastic deformation of shaft, frictional moment, and waviness on races and balls have been incorporated in the model for the vibration investigations of rotor's CG. Two noded 3D Timoshenko beam element having 6-DOF has been employed in the computation of the shaft's deformation. Governing equations with appropriate boundary conditions have been solved using 4th order Runge–Kutta method. It is observed that vibration amplitude enhances considerably after incorporating the elastic deformation in comparison to the amplitude achieved using rigid rotor model approach. Moreover, the influence of outer race's radial waviness is large on the amplitudes of vibrations in comparison to radial waviness of inner race. However, it is worth noting here that in case of rigid rotor model the presence of radial waviness on inner race yields high amplitudes of vibrations.

Oil Pumping in High Speed and High Loaded Ball Bearings

2004 ◽  
Author(s):  
Michael Flouros
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Research Programme ◽  
Aircraft Engine ◽  
Ball Bearings ◽  
European Research ◽  
Rolling Bearings ◽  
Engine Design ◽  
Oil Flow ◽  
Total Oil

Trends in aircraft engine design cause increased mechanical stress requirements for rolling bearings. Consequently high amounts of heat are rejected which results in high oil scavenge temperatures. The direction of oil flow in the bearing can considerably affect the heat transported by the oil. An RB199 turbofan bearing and its associated chamber were modified to carry out the survey. The test bearing was a 124mm PCD ball bearing. The bearing has a split inner-ring employing under-race lubrication by two individual jets. The total oil flow could be devided to any ratio through the jets. This had an impact on the oil scavenge temperatures and the scavenge flows on both sides of the bearing. Significant reduction in the ‘heat to oil’ was achieved when oil was fed at certain proportions (ratio). This work is part of the European Research programme Brite Euram ATOS (Advanced Transmission and Oil Systems).

scholarly journals Numerical simulation and experimental comparison of flaw evolution on a bearing raceway: Case of thrust ball bearing

2018 ◽  
Vol 5 (4) ◽  
pp. 427-434 ◽  
Author(s):  
M.Y. Toumi ◽  
S. Murer ◽  
F. Bogard ◽  
F. Bolaers
Keyword(s):  
Structural Damage ◽  
Ball Bearing ◽  
Rolling Contact ◽  
Experimental Comparison ◽  
Ball Bearings ◽  
Damage State ◽  
Element Analysis ◽  
Rolling Surface ◽  
Experimental Apparatus ◽  
Good Agreement

Abstract Bearings are essential elements in the design of rotating machines. In an industrial context, bearing failure can have costly consequences. This paper presents a study of the rolling contact fatigue damage applied to thrust ball bearings. It consists in building a dynamic three-dimensional numerical model of the cyclic shift of a ball on an indented rolling surface, using finite element analysis (FEA). Assessment of the evolution in size of a surface spall as a function of loading cycles is also performed using FEM coupled with fatigue laws. Results are in good agreement with laboratory tests carried out under the same conditions using a fatigue test cell dedicated to ball bearings. This study may improve knowledge about estimating the lifetime of rolling components after onset of a spall using FEA and accounting for structural damage state. Highlights The experimental apparatus and damaged thrust ball bearing are described. We model a portion of the thrust ball bearing featuring a spherical indent. Numerical results in terms of stress field are compared to analytical results from the literature. A fatigue software is used to assess the evolution of spalling size. Good agreement is obtained between experimental test campaigns at different loads and FEA results.

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