scholarly journals Comparison between finite element analysis and rheological models for chip formation

2020 ◽  
Vol 23 (2) ◽  
pp. 255-268
Author(s):  
Olga Liivapuu ◽  
Jüri Olt ◽  
Tanel Tärgla
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Numerical Methods ◽  
Chip Formation ◽  
Cutting Parameters ◽  
Finite Element Models ◽  
Empirical Methods ◽  
Element Analysis ◽  
Rheological Models ◽  
Selection Of

In the process of cutting, often the selection of cutting parameters is done considering empirical methods. This approach is more expensive and does not usually lead to the best solutions. Numerical methods for simulating the chip formation have been under development over the last thirty years. The aim of the present research is to compare models based on rheological properties of metals with 2D Finite Element Models of chip formation process.

scholarly journals 2D Finite Element Modeling and Analysis of Dry Turning Process of Aeronautic Aluminium Alloy 2024

2018 ◽  
Vol 7 (4.16) ◽  
pp. 37-41
Author(s):  
Hassan Ijaz ◽  
Waqas Saleem ◽  
Muhammad Asad ◽  
Ahmed Alzahrani ◽  
Tarek Mabrouki
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Aluminium Alloy ◽  
Cutting Forces ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Physical Parameters ◽  
Fe Model ◽  
Element Analysis ◽  
Selection Of

The identification and selection of different physical parameters greatly influence the machining of materials. Cutting speed, feed, tool rake angle and friction are important physical parameters that affect the machining of the materials. Selection of suitable cutting parameters can help to achieve the better machining quality and enhanced tool life. Properly defined FE-model can efficiently simulate the machining processes and thus may help to save the machining cost and expensive materials instead of performing real-life experiments. In the present work, a detailed finite element analysis on the orthogonal cutting of aluminium alloy (AA2024) is conducted to validate the FE-based machining model. Numerically obtained resultant cutting forces are successfully compared with the experimental results for 0.3 and 0.4 mm/rev cutting feeds with 17.5° tool rake angle. Subsequently, the cutting forces are predicted for the selected feeds of 0.35 & 0.45 mm/rev and for different tool rake angles like 9.5°, 13.5° & 21.5° using finite element analysis. Finally, the optimum cutting parameters are suggested for cutting AA2024.           

Structural Modifications of Excavator’s Bucket Wheel by the Use of Numerical Methods

2010 ◽  
Vol 165 ◽  
pp. 330-335 ◽  
Author(s):  
Eugeniusz Rusiński ◽  
Przemysław Moczko ◽  
Paweł Kaczyński
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Structural Analysis ◽  
Numerical Methods ◽  
Structural Component ◽  
Element Model ◽  
Element Analysis ◽  
Structural Modifications ◽  
Geometrical Form ◽  
Selection Of

In this paper the character of loads exerted on bucket wheel was evaluated. The places of maximal stresses were determined by using finite element analysis. After this operation, a new wheel hub design was initiated. The first phase was related to development of new conceptions of the hub. The proposed conceptions were rated with respect to mass and total length of welds. This procedure led to selection of the most suitable design, which was optimized in order to minimize stress. The work at this stage consisted of continuous modification of the geometrical form, meshing of finite element model and structural analysis thereby providing information about stresses and deformations. The workmanship of the structural component and welded joints were defined according to DIN 22261 2:2006 standard.

Nonlinear Finite Element Analysis of Moving Coil Loudspeaker Suspension

2006 ◽  
Author(s):  
Naveen Viswanatha ◽  
Mark Avis ◽  
Moji Moatamedi
Keyword(s):  
Finite Element Analysis ◽  
Computer Simulation ◽  
Finite Element ◽  
Physical Model ◽  
Cost Effective ◽  
Nonlinear Finite Element ◽  
Finite Element Models ◽  
Element Analysis ◽  
Sinusoidal Load ◽  
Geometric Effects

The surround and the spider of the loudspeaker suspension are modelled in ANSYS to carry out finite element analysis. The displacement dependent nonlinearities arising from the suspension are studied and the material and geometric effects leading to the nonlinearities are parameterised. The ANSYS models are simulated to be excited by a sinusoidal load and the results are evaluated by comparison with the results obtained by a physical model. The paper illustrates how practical models can be analysed using cost effective finite element models and also the extension of the models to experiment on various parameters, like changing the geometry for optimisation, by computer simulation.

Maximum Stress at Intersecting Bores of Pressurized Blocks

1994 ◽  
Author(s):  
Ajay Garg
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Tensile Stress ◽  
Element Model ◽  
Maximum Tensile Stress ◽  
Pressure Vessels ◽  
Experimental Results ◽  
Empirical Methods ◽  
Element Analysis ◽  
Matched Design

Abstract In high pressure applications, rectangular blocks of steel are used instead of cylinders as pressure vessels. Bores are drilled in these blocks for fluid flow. Intersecting bores with axes normal to each other and of almost equal diameters, produce stresses which can be many times higher than the internal pressure. Experimental results for the magnitude of maximum tensile stress along the intersection contour were available. A parametric finite element model simulated the experimental set up, followed by correlation between finite element analysis and experimental results. Finally, empirical methods are applied to generate models for the maximum tensile stress σ11 at cross bores of open and close ended blocks. Results from finite element analysis and empirical methods are further matched. Design optimization of cross bores is discussed.

scholarly journals Optimisation of Coating Properties for Fibre Optic Smart Structures using Finite Element Analysis

1994 ◽  
Vol 3 (5) ◽  
pp. 096369359400300
Author(s):  
M. Hadjiprocopiou ◽  
G.T. Reed ◽  
L. Hollaway ◽  
A.M. Thorne
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Optical Fibre ◽  
Smart Material ◽  
Material System ◽  
Careful Selection ◽  
Coating Properties ◽  
Stress Concentrations ◽  
Element Analysis ◽  
Selection Of

Finite Element analysis is used to determine and to minimise the stress concentrations which arise in a “Smart” material system due to the embedded optical fibre sensors. The FE results show that with careful selection of the coating stiffness and thickness the stress concentrations caused by the fibre inclusion in the host material can be reduced.

scholarly journals Vibrational Characteristics of Zigzag, Armchair and Chiral Cantilever Single-Walled Carbon Nanotubes

2013 ◽  
Vol 22 (6) ◽  
pp. 096369351302200
Author(s):  
S.K. Jalan ◽  
B. Nageswara Rao ◽  
S. Gopalakrishnan
Keyword(s):  
Carbon Nanotubes ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Single Walled Carbon Nanotubes ◽  
Finite Element Models ◽  
Element Analysis ◽  
Single Walled Carbon ◽  
Empirical Relations ◽  
Vibrational Characteristics ◽  
Walled Carbon Nanotubes

Finite element analysis has been performed to study vibrational characteristics of cantilever single walled carbon nanotubes. Finite element models are generated by specifying the C-C bond rigidities, which are estimated by equating energies from molecular mechanics and continuum mechanics. Bending, torsion, and axial modes are identified based on effective mass for armchair, zigzag and chiral cantilever single walled carbon nanotubes, whose Young's modulus is evaluated from the bending frequency. Empirical relations are provided for frequencies of bending, torsion, and axial modes.

Simulation of Finite Element Analysis for Cutting Force of High-Speed Dry Gear Milling by Flying Cutter

2011 ◽  
Vol 86 ◽  
pp. 100-103
Author(s):  
Qian Guo ◽  
Chao Lin ◽  
Wei Quan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Comparative Analysis ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Parameters ◽  
Force Model ◽  
Cutting Force Model ◽  
Element Analysis ◽  
Gear Hobbing

This paper makes the emulate experimental research of cutting force in high-speed dry gear milling by flying cutter with finite element analysis method by using the established cutting force model yet, makes the comparative analysis for the result of simulation experiment and theoretical calculation, verifies the correctness of cutting force model and calculation method, makes the comparative analysis for the influencing relations and changing laws of cutting force and cutting parameters and so many factors, and reveals the cutting mechanism of high-speed dry gear milling by flying cutter initially. By the research of this paper, it provides basic theory for subsequent cutting machine technology of high-speed dry gear hobbing, and establishes the theoretical basis for the spread and exploitation of this technology.

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