An engine-control-unit-in-the-loop simulator of a common-rail diesel engine for cylinder-pressure-based control

Author(s):  
M Yoon ◽  
N-H Chung ◽  
M-K Lee ◽  
M-H Sunwoo
2022 ◽  
Vol 11 (1) ◽  
pp. 1-13
Author(s):  
Dennis Vollberg ◽  
Peter Gibson ◽  
Günter Schultes ◽  
Hans-Werner Groh ◽  
Thomas Heinze

Abstract. Our approach of a closed-loop combustion control is built on an intensively evaluated robust cylinder pressure sensor with integrated smart electronics and an openly programmed engine control unit. The presented pressure sensor consists of a steel membrane and a highly strain-sensitive thin film with laser-welded electrical contacts. All components are optimized for reliable operation at high temperatures. The sensor setup safely converts the in-cylinder pressure of a combustion engine at temperatures of up to 200 ∘C into the desired electrical values. Furthermore, the embedded smart electronics provides a fast analogue to digital conversion and subsequently computes significant combustion parameters in real time, based on implemented thermodynamic equations, namely the 50 % mass fraction burned, the indicated mean effective pressure, the maximum pressure and a digital value, which represents the intensity of knocking. Only these aggregated parameters – not the running pressure values – are sent to the engine control unit. The data communication between the smart sensor and the engine control unit is based on the controller area network bus system, which is widely spread in the automotive industry and allows a robust data transfer minimizing electrical interferences. The established closed-loop combustion control is able to control the ignition angle in accordance with the 50 % mass fraction burned at a certain crankshaft angle. With this loop, the combustion engine is controlled and run efficiently even if the ignition angle is intentionally incorrectly adjusted. The controlled and automatic correction of simulated ageing effects is demonstrated as well as the self-adjustment of an efficient operation when different fuels are used. In addition, our approach saves the computing capacity of the engine control unit by outsourcing the data processing to the sensor system.


Author(s):  
M. C. Cameretti ◽  
E. Landolfi ◽  
T. Tesone ◽  
A. Caraceni

The calibration of the engine control unit is increased for the development of the whole automotive system. The aim is to calibrate the electronic engine control to match the decreasing emission requirements and increasing fuel economy demands. The reduction of the number of tests on vehicles represents one of the most important requirements for increasing efficiency of the engine calibration process. However, the definition of the design of experiment is not straightforward because the data is not known beforehand, so it is difficult to process and analyse this data to achieve a globally valid model. To reduce time effort and costs the virtual calibration can be a valid solution. This procedure is called software in the loop (SIL) calibration able to develop a process to systematically identify the optimal balance of engine performance, emissions and fuel economy. In this work, a virtual calibration methodology is presented by using a two-stage model to get minimum exhaust emissions of a diesel engine. The data used are from a GT-Power model of a 3L supercharged diesel engine. The model is able to calculate the engine emissions for different engine parameters (such as the start of injection, EGR fraction and rail pressure) and from optimisation process, new injection start maps that reduce pollutant emissions are created.


2020 ◽  
Vol 20 (1) ◽  
pp. 16
Author(s):  
Arnez Pramesti Ardi ◽  
Ilham Sukma Aulia ◽  
Rizky Ardianto Priramadhi ◽  
Denny Darlis

Based on data from the Indonesian Traffic Corps by September 2019, the number of car accidents was dominated by rear-hit crashes with 6,966 accidents. Most of these accidents occurred during car convoys. It needs a car-to-car communication to increase driver awareness. One of the technologies that can be applied is Visible Light Communication (VLC) and infrared communication. The transmitted data are the vehicle speed data, throttle position, and brake stepping indicator. The data are obtained by reading the Engine Control Unit (ECU) in the car. The data are packaged from the three data and sent to other cars at day and night using VLC and infrared communication. The experimental results show that in a communication system that uses VLC, data can be exchanged between cars during the day up to 2 meters and at night up to 11 meters. Otherwise, in infrared communication, vehicles can communicate during the day up to 2 meters and at night up to 0.7 meter. The test was also carried out with some conditions such as rain, smoke, passers, and other vehicle lights.


2011 ◽  
Vol 9 (3) ◽  
pp. 47-54 ◽  
Author(s):  
Michal Strapko ◽  
Radek Tichánek

SHRNUTÍ Byla vyvinuta programovatelna řidici jednotka na platformě CompactRIO s programem vytvořenym v prostředi LabVIEW. Jednotka byla vyvijena jako univerzalni a byla testovana při řizeni maleho zažehoveho motoru YAMAHA YZF R6. Jednotka je dale použitelna pro zažehove motory různe koncepce, přeplňovane i nepřeplňovane. Požadavku na univerzalnost jednotky byl přizpůsoben řidici program, ktery je uspořadan ve vzajemně komunikujicich samostatnych blocich. Zařizeni je rozšiřitelne o dalši I/O moduly, což umožňuje použiti dalšich snimačů, aktuatorů nebo modulů pro komunikaci. Rozhrani pro zesileni vystupů napajejicich zapalovani a vstřikovače bylo vyvinuto pro řizeni motoru YAMAHA YZF R6. Toto zařizeni zaroveň stabilizuje napajeni snimačů motoru a filtruje jejich vystupni signaly. Članek je shrnutim procesu vyvoje řidici jednotky motoru, obsahuje přehled použitych zařizeni, seznamuje s řidicim programem a zkušenostmi z testovani na motoru.


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