scholarly journals Two-dimensional lubrication analysis and design optimization of a Scotch Yoke engine linear bearing

Author(s):  
X Wang ◽  
A Subic ◽  
H Watson

Recent study has shown that the application of a Scotch Yoke crank mechanism to a reciprocating internal combustion engine reduces the engine's size and weight and generates sinusoidal piston motion that allows for complete balance of the engine. This paper describes detailed investigation of the performance of a linear bearing assembly, which is one of the key components of the Scotch Yoke mechanism. The investigation starts by solving Reynolds equation for the Scotch Yoke linear bearing. The two-dimensional lubricant flow is numerically simulated and the calculated results are compared with experimental results from a linear bearing test rig. The performance characteristics and a design sensitivity analysis of the bearing are presented. Dynamic testing and analysis of an instrumented linear bearing on a test rig are used to validate the numerical simulation model. The oil supply and lubrication mechanism in the linear bearing are analysed and described in detail. This work aims to provide new insights into Scotch Yoke linear bearing design. In addition, strategies for optimization of the linear bearing are discussed.

2006 ◽  
Vol 13 (4-5) ◽  
pp. 285-300 ◽  
Author(s):  
Miguel Angelo de Carvalho Michalski ◽  
Moysés Zindeluk ◽  
Renato de Oliveira Rocha

Journal bearing design and the lubricant characteristics are very influential in a rotating machine behaviour. The bearing geometry can drastically affect the lubricant flow and also the rotor dynamics. Approaching that issue, this paper presents an experimental study of the dynamic behavior of a horizontal rotor suported by journal bearings with semi-circular axial grooves. The journal bearings were manufactured with a varied number of axial grooves and a versatile test rig is used, making possible the analysis of different configurations. The acquired signals are analyzed with classical and non-linear tools and the differences among the rotors’ configurations can be shown.


Author(s):  
James R MacDonald ◽  
Claudia Fajardo

Abstract The assumption of isotropic turbulence is commonly incorporated into models of internal combustion engine (ICE) in-cylinder flows. While preliminary analysis with two-dimensional velocity data indicates that the turbulence may tend to isotropy as the piston approaches TDC, the validity of this assumption has not been fully investigated, partially due to lack of three-component velocity data in ICEs. In this work, the velocity was measured using two-dimensional, three-component (2D-3C) particle image velocimetry in a single-cylinder, motored, research engine to investigate the evolution of turbulence anisotropy throughout the compression stroke. Invariants of the Reynolds stress anisotropy tensor were calculated and visualized, through the Lumley triangle, to investigate turbulence states. Results showed the turbulence to be mostly anisotropic, with preferential tendency toward 2D axisymmetry at the beginning of the compression stroke and approaching isotropy near top-dead-center. Findings provide new insights into turbulence in dynamic, bounded flows to assist with the development of physics-based, quantitative models.


2021 ◽  
Author(s):  
Thiago Ebel ◽  
Mark Anderson ◽  
Parth Pandya ◽  
Mat Perchanok ◽  
Nick Tiney ◽  
...  

Abstract When developing a turbocharged internal combustion engine, the choice of turbocharger is usually based on designer experience and existing hardware. However, proper turbocharger design relies on matching the compressor and turbine performance to the engine requirements so that parameters such as boost and back pressure, compressor pressure ratio, and turbine inlet temperatures meet the needs of the engine without exceeding its allowable operating envelope. Therefore, the ultimate measure of a successful turbocharger design is how well it is matched to an engine across various operating conditions. This, in turn, determines whether a new turbocharger is required, or an existing solution can be used. When existing turbocharger solutions are not viable, the engine designer is at a loss on how to define a new turbocharger that meets the desired performance requirements. A common approach in industry has been to scale the performance of an existing turbocharger (compressor and turbine maps) and take these requirements for Original Equipment Manufacturers to possibly match it with a real machine. However, the assumptions made in a basic scaling process are quite simplistic and generally not satisfactory in this situation. A better approach would be to use a validated meanline model for a compressor and turbine instead, allowing to perform an actual preliminary design of such components. Such approach allows to link the engine performance requirements in a very early stage of te component design project and it guides the designer for the design decisions, such as rotor size, variable geometry nozzles, diameter, or shroud trims and others. Therefore, a feasible solution is more likely with design less iterations. This paper describes a methodology for an integrated approach to design and analyze a turbocharged internal combustion engine using commercially available state-of-the-art 1D gas dynamics simulation tool linked to two powerful turbomachinery meanline programs. The outputs of this analysis are detailed performance data of the engine and turbocharger at different engine operating conditions. Two case studies are then presented for a 10-liter diesel truck engine. The first study demonstrates how the programs are used to evaluate an existing engine and reverse engineer an existing turbocharger based only on the available performance maps. Then a second study is done using a similar approach but redesigning a new turbocharger (based on the reverse engineered one) for an increased torque output of the same engine.


Author(s):  
H. Ashrafeiuon ◽  
N. K. Mani

Abstract This paper presents a new approach to optimal design of large multibody spatial mechanical systems. This approach uses symbolic computing to generate the necessary equations for dynamic analysis and design sensitivity analysis. Identification of system topology is carried out using graph theory. The equations of motion are formulated in terms of relative joint coordinates through the use of velocity transformation matrix. Design sensitivity analysis is carried out using the Direct Differentiation method applied to the relative joint coordinate formulation for spatial systems. Symbolic manipulation programs are used to develop subroutines which provide information for dynamic and design sensitivity analysis. These subroutines are linked to a general purpose computer program which performs dynamic analysis, design sensitivity analysis, and optimization. An example is presented to demonstrate the efficiency of the approach.


Energies ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 4091 ◽  
Author(s):  
Alfredo Alvarez-Diazcomas ◽  
Héctor López ◽  
Roberto V. Carrillo-Serrano ◽  
Juvenal Rodríguez-Reséndiz ◽  
Nimrod Vázquez ◽  
...  

Electric Vehicles (EVs) are an alternative to internal combustion engine cars to reduce the environmental impact of transportation. It is common to use several power sources to achieve the requirements of the electric motor. A proper power converter and an accurate control strategy need to be utilized to take advantage of the characteristics of every source. In this paper is presented a novel topology of a multiple-input bidirectional DC-DC power converter to interface two or more sources of energy with different voltage levels. Furthermore, it can be used as a buck or a boost in any of the possible conversion of energy. It is also possible to independently control the extracted power in each source and any combination of the elements of the system can be used as source and destiny for a transfer. Finally, the interaction with the grid is possible. The operation, analysis and design of the converter are presented with different modes of power transfer. Simulation results are shown where the theoretical analysis of the converter is validated.


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