The residual stress and strain solutions of autofrettaged pressure vessels with a cone and cylinder connection

1992 ◽  
Vol 27 (1) ◽  
pp. 7-14 ◽  
Author(s):  
Y Liu ◽  
N J Shen

This paper presents analysis and experimental research on an autofrettaged pressure vessel with a cone and cylinder connection. Non-linear loading stresses and strains and the unloading residual stresses and strains are considered. The residual stress and strain fields are obtained by the non-linear axisymmetric boundary element method (BEM). The results of the BEM are verified by means of the finite element method (FEM) program ADINA and compared with autofrettaged high pressure experiments. It is concluded that the calculated residual strains are in reasonable agreement with those determined experimentally.

The non-uniform thermal expansion and contraction resulting from welding processes cause residual stresses and strains. Experimental studies on measuring welding residual stresses and strains of structure are costly and sometimes they are not possible. Previously, analytical methods with idealized models were developed to determine the welding residual stresses and strain. Recently, numerical methods are constructed to analyze the stresses and the strains in welded structures. This paper presents the calculation results of residual stress and welding strain in butt welded joint of S355J2G3 carbon steel of 5 mm thickness made by MAG welding process with a single pass. The calculation is performed by two methods: the imaginary force method and the finite element method. In the finite element method, the SYSWELD software is used to simulate and to determine residual stresses and strain of this welded joint. The results of finite element method are compared with those of imaginary force method to show the rationality and the advantages of finite element method. The study results have shown that in this welded joint, only the longitudinal and transverse stress components are important and the other stress components are negligible.


1983 ◽  
Vol 50 (4a) ◽  
pp. 789-794 ◽  
Author(s):  
K. C. Valanis ◽  
J. Fan

In this paper we present an analytical cum-numerical scheme, based on endochronic plasticity and the finite element formalism. The scheme is used to calculate the stress and elastoplastic strain fields in a plate loaded cyclically in its own plane along its outer edges and bearing two symmetrically disposed edge notches. One most important result that stands out is that while the external loading conditions are symmetric and periodic, the histories of stress and strain at the notch tip are neither symmetric nor periodic in character. In cyclic tension ratcheting phenomena at the tip of the notches prevail and a progressive change of the residual stress field at the notch line is shown to occur.


2009 ◽  
Vol 44 (6) ◽  
pp. 491-502 ◽  
Author(s):  
R Lostado ◽  
F J Martínez-De-Pisón ◽  
A Pernía ◽  
F Alba ◽  
J Blanco

This paper demonstrates that combining regression trees with the finite element method (FEM) may be a good strategy for modelling highly non-linear mechanical systems. Regression trees make it possible to model FEM-based non-linear maps for fields of stresses, velocities, temperatures, etc., more simply and effectively than other techniques more widely used at present, such as artificial neural networks (ANNs), support vector machines (SVMs), regression techniques, etc. These techniques, taken from Machine Learning, divide the instance space and generate trees formed by submodels, each adjusted to one of the data groups obtained from that division. This local adjustment allows good models to be developed when the data are very heterogeneous, the density is very irregular, and the number of examples is limited. As a practical example, the results obtained by applying these techniques to the analysis of a vehicle axle, which includes a preloaded bearing and a wheel, with multiple contacts between components, are shown. Using the data obtained with FEM simulations, a regression model is generated that makes it possible to predict the contact pressures at any point on the axle and for any condition of load on the wheel, preload on the bearing, or coefficient of friction. The final results are compared with other classical linear and non-linear model techniques.


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