Optimal aspect ratio of interference fits for maximum load transfer capacity

2005 ◽  
Vol 40 (2) ◽  
pp. 177-184 ◽  
Author(s):  
D Castagnetti ◽  
E Dragoni

The stress state in frictional interference fits under torsional and axial loading is examined. The optimal ratio between the inside and outside diameters of the hub is calculated, which maximizes the load transmitted by the joint. Design formulae and charts are provided, giving the most efficient aspect ratio of the hub for all practical situations. It is found that the maximum load capacity is achieved for an aspect ratio in the range from 0.5 to 0.7, regardless of the frictional coefficient (up to 1), of the kind of loading (torsional or axial), and of the material response (brittle or ductile).

Lubricants ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 47
Author(s):  
Federico Colombo ◽  
Luigi Lentini ◽  
Terenziano Raparelli ◽  
Andrea Trivella ◽  
Vladimir Viktorov

Because of their distinctive characteristics, aerostatic bearings are particularly suitable for high-precision applications. However, because of the compressibility of the lubricant, this kind of bearing is characterized by low relative stiffness and poor damping. Compensation methods represent a valuable solution to these limitations. This paper presents a design procedure for passively compensated bearings controlled by diaphragm valves. Given a desired air gap height at which the system should work, the procedure makes it possible to maximize the stiffness of the bearing around this value. The designed bearings exhibit a quasi-static infinite stiffness for load variation ranging from 20% to almost 50% of the maximum load capacity of the bearing. Moreover, the influence of different parameters on the performance of the compensated pad is evaluated through a sensitivity analysis.


Author(s):  
Klaus Medeiros ◽  
Kyle Chavez ◽  
Fernando S. Fonseca ◽  
Guilherme Parsekian ◽  
Nigel G. Shrive

Finite element models were developed to assess the influence of several parameters on the load capacity, deflection, and initial stiffness of multi-story, partially grouted masonry walls with openings. The base model was validated with experimental data from three walls. The analyses indicated that the load capacity of masonry walls was considerably sensitive to the ungrouted and grouted masonry strengths and mortar shear strength; moderately sensitive to the vertical reinforcement ratio and aspect ratio; slightly sensitive to the axial stress; and almost insensitive to the opening size, reinforcement spacing, and horizontal reinforcement ratio. The deflection of the walls had well-defined correlations with the masonry strength, vertical reinforcement, axial stress and aspect ratio. The initial stiffness was especially sensitive to the axial stress and the aspect ratio, but weakly correlated with the opening size, and the spacing and size of the reinforcement.


Machines ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 9
Author(s):  
Svenja Kalt ◽  
Karl Ludwig Stolle ◽  
Philipp Neuhaus ◽  
Thomas Herrmann ◽  
Alexander Koch ◽  
...  

The consideration of the thermal behavior of electric machines is becoming increasingly important in the machine design for electric vehicles due to the adaptation to more dynamic operating points compared to stationary applications. Whereas, the dependency of machine efficiency on thermal behavior is caused due to the impact of temperature on the resulting loss types. This leads to a shift of efficiency areas in the efficiency diagram of electric machines and has a significant impact on the maximum load capability and an impact on the cycle efficiency during operation, resulting in a reduction in the overall range of the electric vehicle. Therefore, this article aims at analyzing the thermal load limits of induction machines in regard to actual operation using measured driving data of battery electric vehicles. For this, a thermal model is implemented using MATLAB® and investigations to the sensitivity of model parameters as well as analysis of the continuous load capacity, thermal load and efficiency in driving cycles under changing boundary conditions are conducted.


1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.


1974 ◽  
Vol 96 (1) ◽  
pp. 226-232 ◽  
Author(s):  
C. Cusano ◽  
T. F. Conry

The design problem is formulated for multi-recess hydrostatic journal bearings with a design criterion of minimum total power loss. The design is subject to the constraints of constant ratio of the recess area to the total bearing area and maximum load capacity for a given recess geometry. The L/D ratio, eccentricity ratio, ratio of recess area to total bearing area, and shaft rotational speed are considered as parameters. The analysis is based on the bearing model of Raimondi and Boyd [1]. This model is generally valid for low-to-moderate speeds and a ratio of recess area-to-total bearing area of approximately 0.5 or greater. Design charts are presented for bearings having a ratio of recess area-to-total bearing area of 0.6 and employing capillary and orifice restrictors, these being the most common types of compensating elements. A design example is given to illustrate the use of the design charts.


2019 ◽  
pp. 149-165 ◽  
Author(s):  
V. B. Smirnov ◽  
A. V. Ponomarev ◽  
S. A. Stanchits ◽  
M. G. Potanina ◽  
A. V. Patonin ◽  
...  

Laboratory experiments on studying the aftershock regime are carried out with sandstone specimens under different axial loading and uniform compression and constant pore pressure. The aftershock sequences are modeled by the scenario of stepwise increasing axial loading of a specimen with strain control ensuring regular generation of aftershock sequences. The experiments are conducted on intact specimens and on the specimens with preliminarily formed shear macrofractures simulating natural faults. The experiments were conducted with multichannel recording of the acoustic emission (AE) signals which made it possible to locate the AE sources. Several types of the dependence of the acoustic activity relaxation parameters (parameters p and c of the modified Omori law and the Gutenberg–Richter b-value) on the level of acting stresses are revealed. The b-value decreases with the growth of axial stresses at all levels of uniform compression. In the case of fracture on the preexisting fault, the Omori relaxation parameter p increases with the growth of axial stresses whereas parameter c (the time delay before the onset of relaxation) decreases with the growth of axial stresses and increases with the rise of the level of uniform compression. In the case of a fracture of an undamaged specimen, parameter p remains unchanged as the axial stresses grow, whereas parameter c increases slightly. Parameter variations in the case of a complex stress state with both varying deviatoric (differential stresses) and spherical parts (effective pressure) of the stress tensor take on a unified form when expressed in terms of Coulomb stresses. It is hypothesized that the time delay of the aftershock activity relaxation is determined by the kinetics of fracture in accordance with the kinetic concept of strength in solids. This hypothesis is supported by exponential dependence of parameter c on stresses and on the effective strength of the medium revealed in the experiments. Under this hypothesis, the dependences of parameter c on the Coulomb stresses can be unified for different effective strength values with the use of Zhurkov’s formula for durability of materials. The obtained parameter estimates for the dependence of c on strength and stresses suggest that the c value is determined by the difference of the strength and the acting stresses, indicating how far the stress state of the medium is from the critical state corresponding to the ultimate strength.


Sensors ◽  
2021 ◽  
Vol 21 (22) ◽  
pp. 7538
Author(s):  
Wenkai Huang ◽  
Wei Hu ◽  
Tao Zou ◽  
Junlong Xiao ◽  
Puwei Lu ◽  
...  

Most existing wall-climbing robots have a fixed range of load capacity and a step distance that is small and mostly immutable. It is therefore difficult for them to adapt to a discontinuous wall with particularly large gaps. Based on a modular design and inspired by leech peristalsis and internal soft-bone connection, a bionic crawling modular wall-climbing robot is proposed in this paper. The robot demonstrates the ability to handle variable load characteristics by carrying different numbers of modules. Multiple motion modules are coupled with the internal soft bone so that they work together, giving the robot variable-step-distance functionality. This paper establishes the robotic kinematics model, presents the finite element simulation analysis of the model, and introduces the design of the multi-module cooperative-motion method. Our experiments show that the advantage of variable step distance allows the robot not only to quickly climb and turn on walls, but also to cross discontinuous walls. The maximum climbing step distance of the robot can reach 3.6 times the length of the module and can span a discontinuous wall with a space of 150 mm; the load capacity increases with the number of modules in series. The maximum load that modules can carry is about 1.3 times the self-weight.


2019 ◽  
Vol 12 (1) ◽  
pp. 44-55
Author(s):  
Ayad A. Ramadhan

This paper presented the effect of bending on multi-layer of hollow columns of Hybrid materials (Carbon-Glass /epoxy-Alumina) composite this effect occurred and volume fraction of fibers. An experimental procedure was developed to study the performance of these effects under bending load using a hydraulic bending device type (MATEST. SRL) testing machine. This study has three forms through the selection of columns hollows width to thickness (a/b) (0.5, 1 and 2) with three types of layers of samples (2,4 and8) layers. The ultimate load of failure for each Hybrid/epoxy-Al2O3 had been determined and specified the optimum volume fraction (Vf) due to the effect of mixing 50% and 60% were low in the case for compared 55% volume fraction. To simulate this problem the researcher used Explicit Mesh for AUTODYN under ANSYS-15 software, it was found that maximum bending load for Hybrid/ Epoxy-Al2O3 Specimens, the maximum load of specimens increased with increasing number of layers from 2L to 8L. The results also identified that the maximum load capacity by 55% volume fraction and a/b=0.5 of all composite specimens was highest from the others types of (50% and 60%) volume fractions and (a/b=1 and a/b=2) .Also, the Increasing ratio of stress capacity for specimens have 4 to 2 layers (4/2)  and 8 to 4  (8/4) for experimental results have maximum value with increasing by 48.19%  and 46.84% at (Sp.4#8/Sp.2#4) and (Sp.8#6/Sp.4#6) respectively.


Author(s):  
Diana G. San Benito Pastor ◽  
Devaiah Nalianda ◽  
Vishal Sethi ◽  
Ron Midgley ◽  
Andrew Rolt ◽  
...  

Abstract This study introduces an innovative approach to sizing a differential planetary gearbox for a counter-rotating open rotor application. An updated methodology is proposed for the design of maximum load capacity gears based on the power transmitted, durability and space-envelope requirements of the application. The reported methodology has been validated by comparing the results to published data, demonstrating a maximum difference of 0.6% in geometry. Parametric analyses have also been performed to assess the impact of the design assumptions on gearbox dimensional trends. The proposed methodology enables the assessment of the impact of the preliminary transmission system design on engine performance and general arrangement. The characteristics of the gearset lead to an unequal torque split between output shafts (i.e. the propeller shafts). Given the design assumptions made, the study indicates that valid torque ratios would lie between 1.1 and 1.33. The impact of the torque ratio on the size of the gearbox has been analysed for equal rotational speeds and for different speeds between the output shafts. The study established that the transmission system design needs to be considered prior to selection of the torque ratio at engine design level.


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