Modeling of interaction between precision machining process and machine tools

2017 ◽  
pp. 107-140
Author(s):  
Wanqun Chen ◽  
Dehong Huo
Keyword(s):  
Machine Tools ◽  
Machining Process ◽  
Precision Machining

scholarly journals Precision Machining with Micro-Scale Vertical Machining Center

2006 ◽  
Vol 10 (2) ◽  
pp. 187-195 ◽  
Author(s):  
Daniel J. Cox ◽  
◽  
Glynn Newby ◽  
Hyung Wook Park ◽  
Steven Y. Liang ◽  
...  
Keyword(s):  
Machine Tools ◽  
Three Dimensional ◽  
Machining Process ◽  
Precision Machining ◽  
Micro Machining ◽  
Feature Size ◽  
Micro Scale ◽  
Machining Center ◽  
Geometrical Complexity ◽  
Machine Stiffness

Micro machining is an emerging technology with extremely large benefits and equally great challenges. The push to develop processes and tools capable of micro scale fabrication results from the widespread drive to reduce part and feature size in many industrial and commercial sectors. For many micro machining applications, the technology of mechanical solid tool machining offers attractive merits as it can create truly three-dimensional and one-of-a-kind parts of extremely high resolutions without significant limitation of part materials. For mechanical solid tool machining, the control of three-dimensional motions between machines, tools, and parts to sub-micron level of precision is a perquisite to the realization of manufacturing at such fine scales. One important factor that contributes to the machining process accuracy is the overall size of the machine tool due to the effects of thermal, static, and dynamic stabilities. This paper will assess the technological benefits of miniaturization of machine tools in the context of machine stiffness and accuracy. It also presents the design philosophy and configuration of a 4-axis miniaturized vertical machining center of positioning accuracy of 4 to 10nm and a machine volumetric envelop less than (300mm)3, which is several thousand times smaller than traditional machining centers. A series of tests are discussed for performance evaluation of the miniaturized machining center in terms of the achievable finish and part form accuracy with respect to the process parameters and part geometrical complexity in 1-D, 2-D, and 3-D cases.

Identification of the Minimal Thickness of Cutting Layer Based on the Acoustic Emission Signal

2016 ◽  
Vol 686 ◽  
pp. 39-44 ◽  
Author(s):  
Józef Gawlik ◽  
Joanna Krajewska-Śpiewak ◽  
Wojciech Zębala
Keyword(s):  
Signal Strength ◽  
Machining Process ◽  
Precision Machining ◽  
Emission Signal ◽  
Minimal Thickness ◽  
Machining Allowance ◽  
Forming Precision ◽  
Ae Signal ◽  
Cutting Zone

The chip-forming precision machining process plays a significant role in the mechanical technology. In planning of machining operation, it is crucial to supply the information about the possible minimal value of the machining allowance. For the technologist, when planning the machining operation, it is important to define the minimal thickness of cutting layer correctly. This article presents a new method of describing the start of decohesion process in a workpiece, meaning the determination of the minimal thickness of cutting layer based on the AE signal generated in the cutting zone. The research conducted on the turning of an alloy steel and the analysis of the AE signal strength confirmed that the proposed method opens new possibilities in quickening the identification of the minimal thickness of cutting layer under normal machining conditions.

Research on Key Technology of Data Mining for Volleyball Game Based on Service System

2014 ◽  
Vol 543-547 ◽  
pp. 4698-4701
Author(s):  
Juan Wang
Keyword(s):  
Data Mining ◽  
High Precision ◽  
Service System ◽  
Processing System ◽  
Machining Process ◽  
Precision Machining ◽  
Intelligent Processing ◽  
Mining Model ◽  
Processing Cycle ◽  
Key Parameter

During the processing of aircraft and other high precision machinery workpieces, if using the traditional machining methods, it will consume a amount of machining costs, and the mechanical processing cycle is long. In this context, this paper designs a kind of robot intelligent processing system with high precision machinery. And it has realized the intelligent online control on the machining process by using the high precision machining intelligent online monitoring technology and the numerical simulation prediction technology. Finally, this system is introduced into the process of data mining for volleyball game, and designs the partial differential variational data mining model, which has realized the key parameter data mining of volleyball games service system, and has provided reliable parameters and technical support for the training of volleyball players.

Application of Tree Graph Method for Reducing the Total Time of Tool Changing in Milling and Boring Machine Tools

2013 ◽  
Vol 371 ◽  
pp. 431-435 ◽  
Author(s):  
Claudiu Obreja ◽  
Gheorghe Stan ◽  
Lucian Adrian Mihaila ◽  
Marius Pascu
Keyword(s):  
Machine Tools ◽  
Design Method ◽  
Machining Process ◽  
Cnc Machine Tools ◽  
Tree Graph ◽  
Cnc Machine ◽  
High Productivity ◽  
Automatic Tool Changer ◽  
Automatic Tool ◽  
Set Up

With a view of increasing the productivity on CNC machine tools one of the main solution is to reduce, as much as possible, the auxiliary time consumed with the set-up and replacement of the tools and work pieces engaged in the machining process. Reducing the total time of the tool changing process by the automatic tool changer system can be also achieved through minimizing the number of movements needed for the actual exchange of the tool, from the tool magazine to the machine spindle (the optimization of the tool changing sequences). This paper presents a new design method based on the tree-graph theory. We consider an existing automatic tool changing system, mounted on the milling and boring machining centre, and by applying the new method we obtain all the possible configurations to minimize the tool changing sequence of the automatic tool changer system. By making use of the method proposed we obtain the tool changing sequences with minimum necessary movements needed to exchange the tool. Reconfiguring an existing machine tool provided with an automatic tool changer system by making use of the proposed method leads to obtaining the smallest changing time and thus high productivity.

scholarly journals On the Application of Impeller in Multi Axis CNC Machine Tools

2021 ◽  
Vol 2066 (1) ◽  
pp. 012113
Author(s):  
Weiwen Ye
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Complex Surface ◽  
Machining Process ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Surface Processing ◽  
The Third ◽  
Machining Characteristics

Abstract Multi axis CNC machine tool has good linkage processing effect. Through the application of integral impeller in CNC machine tools, to improve the adaptability of CNC machine tools to complex surface processing parts, to improve the accuracy of multi axis CNC machine tools. The first part of this paper introduces the integral impeller and its machining characteristics; the second part introduces the basic NC machining process of integral impeller; the third part discusses the application of impeller in multi axis CNC machine tools from the creation of guide track, the simulation of integral impeller, software processing and generation. The purpose is to provide some reference for the processing and production of integral impeller.

scholarly journals Features and Characteristics of Motorized and Non-Motorized Milling Spindles

2020 ◽  
Vol 9 (4) ◽  
pp. 1095-1100
Keyword(s):  
Machine Tools ◽  
Cutting Tools ◽  
Control Device ◽  
Common Type ◽  
Machining Process ◽  
Industrial Practice ◽  
Quality Of Products ◽  
Efficiency And Reliability ◽  
Reliability And Availability

The Cutting process used in milling is one of the most common type of industrial machining methods. Similar to traditional milling spindles, the motor driven spindles are fitted with an integrated motor, thereby eliminating belts and gears for the transmission of power from the motor to the cutting tools. The innovative machine tools should be highly characterized systems in order to retain the necessary precision, efficiency and reliability. To satisfy their end user's reliability and availability requirements, both the spindle system (Tool/Tool-Holder/ Spindle) and motor tool system need to be configured for their usability and output results. However, the quality of a control device in industrial practice is greatly affected by the spindle cutting output and its reliability. The motor spindles are nothing but the rotating drive shafts which acts as axes for cutting force tools or in machining process for holding cutting instrument. Hence the spindles are one of the important factor in machining tool process and productivity, as these are used to produce parts as well as machines that produce components, which in turn have a significant impact on production levels and quality of products.

Dynamic optimization method with applications for machine tools based on approximation model

2017 ◽  
Vol 232 (11) ◽  
pp. 2009-2022 ◽  
Author(s):  
TJ Li ◽  
XH Ding ◽  
K Cheng ◽  
T Wu
Keyword(s):  
Machine Tool ◽  
Performance Optimization ◽  
Machine Tools ◽  
Optimization Design ◽  
Natural Frequencies ◽  
Dynamic Performance ◽  
Machining Process ◽  
Machining Accuracy ◽  
Approximation Model ◽  
Dynamic Behaviors

Natural frequencies and modal shapes of machine tools have position-dependent characteristics owing to their dynamic behaviors changing with the positions of moving parts. It is time-consuming and difficult to evaluate the dynamic behaviors of machine tools and their machining accuracy at different positions. In this paper, a Kriging approximation model coupled with finite element method is proposed to substitute the dynamic equations for obtaining the position-dependent natural frequencies of a machine tool, as well as relative positions between the tool and the workpiece during the machining process. Based on the proposed method, dynamic performance optimization design of the machine tool is conducted under the condition of minimum relative positions. Three case studies are illustrated to demonstrate the implementation of the proposed method.

Discussion on NC Machining Process of Thin Walled Parts Technical Measures

2014 ◽  
Vol 701-702 ◽  
pp. 864-868
Author(s):  
Da Lin Zhang ◽  
Ke Gao ◽  
Tian Rui Zhou
Keyword(s):  
Industrial Production ◽  
Nc Machining ◽  
Machining Process ◽  
Precision Machining ◽  
Thin Wall ◽  
Machining Precision ◽  
Thin Walled ◽  
Technical Measures

Thin wall parts are used more and more extensively in industrial production, analyze the influence of precision machining of thin-walled parts not higher factor, through the example of how to improve the machining precision of thin-wall parts, and gives the specific measures to solve practical problems.

Last-Verlagerungsverhalten von Kugelgewindetrieben/Load displacement behavior on ball screws

2020 ◽  
Vol 110 (05) ◽  
pp. 295-298
Author(s):  
Christian Brecher ◽  
Florian Kneer ◽  
Stephan Neus
Keyword(s):  
Machine Tools ◽  
Machining Process ◽  
Ball Screw ◽  
Elastic Displacement ◽  
Technical Paper ◽  
Process Forces ◽  
Displacement Behavior ◽  
Load Displacement ◽  
Machine Structure

Die axiale Steifigkeit von Kugelgewindetrieben ist wesentlich für das Betriebsverhalten von Werkzeugmaschinen. Während der Bearbeitung werden die Prozesskräfte über den Kugelgewindetrieb in die Maschinenstruktur übertragen. Kugelgewindetriebe tragen daher maßgeblich zur Qualität und Produktivität von Werkzeugmaschinen bei. Dieser Beitrag beschreibt eine Methode zur messtechnischen, prüfstandsgebundenen Ermittlung des Last-Verlagerungsverhaltens an Kugelgewindetrieben.   The axial elastic displacement of ball screws are essential for the operating behavior of machine tools. During machining, process forces must be transmitted to the machine structure via the ball screw. Ball screws contribute significantly to the quality and productivity of machine tools. This technical paper describes a methodology for the metrological determination of the load-displacement behavior on ball screws.

Sign in / Sign up

Export Citation Format

Share Document