Machining Process Analysis

2016 ◽  
pp. 483-528
Keyword(s):  
Process Analysis ◽  
Machining Process

scholarly journals In-Process Measurement of Three-Dimensional Deformations Based on Speckle Photography

2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer
Keyword(s):  
Evaluation Method ◽  
Process Analysis ◽  
Plane Deformation ◽  
Three Dimensional ◽  
Machining Process ◽  
Image Correlation ◽  
Speckle Photography ◽  
Process Measurement ◽  
Out Of Plane ◽  
Plane Deformations

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.

Small Diameter External Cylindrical Surfaces Obtained by Ram Electrical Discharge Machining

2014 ◽  
Vol 611-612 ◽  
pp. 650-655 ◽  
Author(s):  
Laurenţiu Slătineanu ◽  
Margareta Coteaţă ◽  
Hans Peter Schulze ◽  
Oana Dodun ◽  
Irina Besliu ◽  
...  
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Process Analysis ◽  
Electrical Discharge Machine ◽  
Small Diameter ◽  
Machining Process ◽  
Dielectric Fluid ◽  
Tool Electrode ◽  
Electrical Discharges ◽  
Pulse On Time

Electrical discharge machining uses the pulse electrical discharges generated between the closest asperities existing on the workpiece surface and the active surface of the tool electrode in dielectric fluid. Essentially, some distinct electrical discharge machining schemas could be used in order to obtain cylindrical external surfaces; within this research, one preferred a machining schema based on the use of a cooper plate in which there were small diameter holes, by taking into consideration the existence of a ram electrical discharge machine. The results of the machining process analysis were presented. A thin copper was considered to be used as tool electrode, in order to diminish the spurious electrical discharges, able to generate shape errors of the machined surface. Some experimental researches were developed by changing the sizes of the process input parameters. As output factors, the test piece and tool electrode masses decreases were considered. Power type empirical mathematical models were determined, in order to highlight the influence exerted by the pulse on time, off time and machining process duration on the output parameters values.

The Research of Five-Axis NC High Efficient Machining Technology for UAV Integral Impeller

2014 ◽  
Vol 598 ◽  
pp. 189-193
Author(s):  
Hui Zhao ◽  
Yu Jun Cai ◽  
Guo He Li
Keyword(s):  
Process Analysis ◽  
Coordinate Measuring Machine ◽  
Machining Process ◽  
Machining Parameters ◽  
Program Optimization ◽  
Cnc Machine ◽  
Rough Machining ◽  
High Efficient ◽  
Measuring Machine ◽  
Five Axis

In this paper, a very detailed process analysis for UAV integral impeller was made. According to the specific processing requirements, the appropriate CNC machine, blank and cutting tools have been choosing. In the rough machining process, various machining strategies have been used for comparing and analyzing, finally a more efficient roughing method with the accurate machining parameters will be obtained. At the same time the machining method have been improved and the processing parameters also have been determined in the semi-finishing process. Through the simulation processing in VERICUT, the possibility of the existence of interference which is usually occurred in the actual processing can be ruled out and the program optimization will be finished in the meantime. Finally, using intelligent three-coordinate measuring machine the consequence will be verified and inspected in the actual machining process.

A Study on Autonomous Hole Machining Process Analysis by Reverse Engineering of NC Programs

1999 ◽  
Author(s):  
Xiren Yan ◽  
Lawrence Chan ◽  
Kazuo Yamazaki ◽  
Jiancheng Liu ◽  
Mitsuru Kubota ◽  
...  
Keyword(s):  
Reverse Engineering ◽  
Process Analysis ◽  
Machining Process ◽  
Hole Machining

Throttle Valve Parts’ Process Planning

2012 ◽  
Vol 159 ◽  
pp. 395-399
Author(s):  
Juan Ping Wang
Keyword(s):  
Process Planning ◽  
Process Analysis ◽  
Machining Process ◽  
Technical Requirements ◽  
Throttle Valve ◽  
Process Route

Methods and steps of the process planning design were introduced by throttle valve parts. Technical requirements were determined and various parts of the stock allowance of roughcast were confirmed by process analysis of the parts, machining process route was finished completely. Theory was ready for the subsequent actual machining.

Round Head Screw Axis NC Machining Process Analysis

2014 ◽  
Vol 912-914 ◽  
pp. 761-764
Author(s):  
Xi Lian Diao
Keyword(s):  
High Precision ◽  
Cylindrical Surface ◽  
Process Analysis ◽  
Cnc Machining ◽  
Machining Process ◽  
Ball Screw ◽  
Screw Axis ◽  
Circular Arc ◽  
Nc Program ◽  
Cnc Lathe

The ball screw shaft part of the shaft is typical of one of the parts is difficult to process, the current CNC machining parts with high precision is required to solve such a circular arc surface, the most effective processing tapered threaded surface and the cylindrical surface methods. Aiming at the characteristics of round threaded shaft, analyzed the methods and procedures CNC lathe machining parts, and gives a complete NC program. Program is produced in Dalian CKA6132 CNC lathe written.

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