A Methodology to Improve Manufacturing Precision in the Presence of Workpiece Imperfections

1997 ◽  
Vol 119 (4A) ◽  
pp. 616-622 ◽  
Author(s):  
Neville Lee ◽  
Ajay Joneja
Keyword(s):  
Thin Film ◽  
Modern Manufacturing ◽  
Manufacturing Applications

In modern manufacturing applications of products such as LCD’s, semiconductor wafers, and thin film heads, the workpiece has to be processed in multiple steps. The quality and yield of the products depends on how precisely the workpiece is aligned in each setup. The effect of imperfections of the workpiece on the manufacturing precision are analyzed, and our analysis shows that the imperfections of the workpiece can be a major cause of tolerance problems. A methodology that can help to greatly reduce the sensitivity of imperfections in the workpiece has been proposed. The methodology is applied to the 2-D domain, and is substantiated by characterization and analysis of samples from the LCD industry.

Manufacturing applications in fuel systems

1996 ◽  
Author(s):  
Sharad Mehta ◽  
David E. Stucker ◽  
David A. Burchman ◽  
Xiangli Chen ◽  
Richard W. Frye
Keyword(s):  
Manufacturing Applications

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Research for a sustainable European sugar sector

2010 ◽  
pp. 487-495
Author(s):  
Martin Bruhns ◽  
Peter Glaviè ◽  
Arne Sloth Jensen ◽  
Michael Narodoslawsky ◽  
Giorgio Pezzi ◽  
...  
Keyword(s):  
Sugar Industry ◽  
Research Priorities ◽  
Decision Makers ◽  
Sustainable Chemistry ◽  
Technology Platforms ◽  
Research Themes ◽  
Starting Point ◽  
Manufacturing Applications ◽  
European Technology

The paper is based on the results of international project entitled “Towards Sustainable Sugar Industry in Europe (TOSSIE)”. 33 research topics of major importance to the sugar sector are listed and briefly described, and compared with research priorities of the European Technology Platforms: “Food for Life”, “Sustainable Chemistry”, “Biofuels”, and “Plant for the Future”. Most topics are compatible with the research themes included in the COOPERATION part of the 7th Framework Program of the EU (2007-2013). However, some topics may require long-term R&D with the time horizon of up to 15 years. The list of topics is divided into four parts: Sugar manufacturing, Applications of biotechnology and biorefinery processing, Sugarbeet breeding and growing, Horizontal issues. Apart from possible use of the list by policy- and decision makers with an interest in sugarbeet sector, the description of each research topic can be used as a starting point in setting up a research project or other R&D activities.

scholarly journals Analytical Modeling and Simulation of S-Drive Piezoelectric Actuators

Actuators ◽  
2021 ◽  
Vol 10 (5) ◽  
pp. 87
Author(s):  
Nicholas A. Jones ◽  
Jason Clark
Keyword(s):  
Element Model ◽  
Mechanical Efficiency ◽  
Compact Model ◽  
High Frequency Response ◽  
Macro Scale ◽  
Piezoelectric Structure ◽  
Modern Manufacturing ◽  
Manufacturing Techniques ◽  
Piezoelectric Structures ◽  
Improve Device

This paper presents a structural geometry for increasing piezoelectric deformation, which is suitable for both micro- and macro-scale applications. New and versatile microstructure geometries for actuators can improve device performance, and piezoelectric designs benefit from a high-frequency response, power density, and efficiency, making them a viable choice for a variety of applications. Previous works have presented piezoelectric structures capable of this amplification, but few are well-suited to planar manufacturing. In addition to this manufacturing difficulty, a large number of designs cannot be chained into longer elements, preventing them from operating at the macro-scale. By optimizing for both modern manufacturing techniques and composability, this structure excels as an option for a variety of macro- and micro-applications. This paper presents an analytical compact model of a novel dual-bimorph piezoelectric structure, and shows that this compact model is within 2% of a computer-distributed element model. Furthermore it compares the actuator’s theoretical performance to that of a modern actuator, showing that this actuator trades mechanical efficiency for compactness and weight savings.

scholarly journals Improving Manufacturing Applications of Machine Learning by Understanding Defect Classification and the Critical Error Threshold

2021 ◽  
Author(s):  
David Blondheim
Keyword(s):  
Machine Learning ◽  
Machine Learning Algorithms ◽  
Error Threshold ◽  
Supervised Machine Learning ◽  
Secondary Process ◽  
Defect Classification ◽  
Critical Error ◽  
Manufacturing Applications ◽  
Applications Of Machine Learning ◽  
Manufacturing Environments

AbstractMachine learning (ML) is unlocking patterns and insight into data to provide financial value and knowledge for organizations. Use of machine learning in manufacturing environments is increasing, yet sometimes these applications fail to produce meaningful results. A critical review of how defects are classified is needed to appropriately apply machine learning in a production foundry and other manufacturing processes. Four elements associated with defect classification are proposed: Binary Acceptance Specifications, Stochastic Formation of Defects, Secondary Process Variation, and Visual Defect Inspection. These four elements create data space overlap, which influences the bias associated with training supervised machine learning algorithms. If this influence is significant enough, the predicted error of the model exceeds a critical error threshold (CET). There is no financial motivation to implement the ML model in the manufacturing environment if its error is greater than the CET. The goal is to bring awareness to these four elements, define the critical error threshold, and offer guidance and future study recommendations on data collection and machine learning that will increase the success of ML within manufacturing.

A review of additive manufacturing applications in ophthalmology

2021 ◽  
pp. 095441192110280
Author(s):  
Arivazhagan Pugalendhi ◽  
Rajesh Ranganathan
Keyword(s):  
Additive Manufacturing ◽  
Treatment Planning ◽  
Physical Object ◽  
Layer By Layer ◽  
Case Examples ◽  
Manufacturing Method ◽  
3D Cad ◽  
Stl File ◽  
Potential Applications ◽  
Manufacturing Applications

Additive Manufacturing (AM) capabilities in terms of product customization, manufacture of complex shape, minimal time, and low volume production those are very well suited for medical implants and biological models. AM technology permits the fabrication of physical object based on the 3D CAD model through layer by layer manufacturing method. AM use Magnetic Resonance Image (MRI), Computed Tomography (CT), and 3D scanning images and these data are converted into surface tessellation language (STL) file for fabrication. The applications of AM in ophthalmology includes diagnosis and treatment planning, customized prosthesis, implants, surgical practice/simulation, pre-operative surgical planning, fabrication of assistive tools, surgical tools, and instruments. In this article, development of AM technology in ophthalmology and its potential applications is reviewed. The aim of this study is nurturing an awareness of the engineers and ophthalmologists to enhance the ophthalmic devices and instruments. Here some of the 3D printed case examples of functional prototype and concept prototypes are carried out to understand the capabilities of this technology. This research paper explores the possibility of AM technology that can be successfully executed in the ophthalmology field for developing innovative products. This novel technique is used toward improving the quality of treatment and surgical skills by customization and pre-operative treatment planning which are more promising factors.

scholarly journals Wire Arc Additive Manufacturing: Review on Recent Findings and Challenges in Industrial Applications and Materials Characterization

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 939
Author(s):  
Mukti Chaturvedi ◽  
Elena Scutelnicu ◽  
Carmen Catalina Rusu ◽  
Luigi Renato Mistodie ◽  
Danut Mihailescu ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Structural Integrity ◽  
Industrial Applications ◽  
Raw Material ◽  
Continuous Increase ◽  
Control Optimization ◽  
Modern Manufacturing ◽  
Directed Energy ◽  
Manufacturing Technologies ◽  
Wire Arc Additive Manufacturing

Wire arc additive manufacturing (WAAM) is a fusion manufacturing process in which the heat energy of an electric arc is employed for melting the electrodes and depositing material layers for wall formation or for simultaneously cladding two materials in order to form a composite structure. This directed energy deposition-arc (DED-arc) method is advantageous and efficient as it produces large parts with structural integrity due to the high deposition rates, reduced wastage of raw material, and low consumption of energy in comparison with the conventional joining processes and other additive manufacturing technologies. These features have resulted in a constant and continuous increase in interest in this modern manufacturing technique which demands further studies to promote new industrial applications. The high demand for WAAM in aerospace, automobile, nuclear, moulds, and dies industries demonstrates compatibility and reflects comprehensiveness. This paper presents a comprehensive review on the evolution, development, and state of the art of WAAM for non-ferrous materials. Key research observations and inferences from the literature reports regarding the WAAM applications, methods employed, process parameter control, optimization and process limitations, as well as mechanical and metallurgical behavior of materials have been analyzed and synthetically discussed in this paper. Information concerning constraints and enhancements of the wire arc additive manufacturing processes to be considered in terms of wider industrial applicability is also presented in the last part of this paper.

Sign in / Sign up

Export Citation Format

Share Document