Integrated wellbore-quality and risk-assessment study guides successful drilling in Amazon jungle
Significant lost-circulation and wellbore-instability problems in the form of bit balling, stuck pipe, and adverse mud-shale interactions have been experienced in wells drilled prior to the study at three prospects in the Amazon jungle. An integrated borehole-stability and risk-assessment study has been carried out to enable successful drilling by optimizing borehole fluid pressures and predicting safe openhole times in various troublesome zones. The guidelines for hole-cleaning parameters and well-trajectory optimization have been obtained using improved fracture gradient and horizontal stress-anisotropy proprietary models based on special drill-cuttings data. Monopole and dipole sonic and imaging logs along with drilling data from the prospect wellshave been used to determine in-situ stresses, rock properties, andformation strength. These parameters have been utilized in borehole stability, hole cleaning, and open-hole time analyses for a comprehensive risk assessment and for selection of the optimum wellpath and drilling design. The wellbore pressures required for borehole stability turned out to be the highest for vertical wells and lowest for the horizontal ones, making drilling of highly deviated and horizontal wells attractive for the prospects. As a result, a wellpath with high deviation in the direction of maximum horizontal stress has been recommended as the most stable choice. The recommendations have been incorporated in the well design and implemented in the field with real-time borehole stability monitoring to result in successful drilling and efficient project economics.