Energy balance of a drill-bit seismic source, part 2: Drill-bit versus conventional seismic sources

Geophysics ◽  
2005 ◽  
Vol 70 (2) ◽  
pp. T29-T44 ◽  
Author(s):  
Flavio Poletto

The radiation properties of a downhole drill-bit seismic source are related to the amplitude and frequency of the forces exerted by the working bit. The main vibration modes of roller-cone and polycrystalline diamond compact (PDC) bits are investigated under different drilling conditions. The analysis includes vibrations produced by teeth indention, multilobed patterns, bouncing with periodic and random effects, single-cutter forces, stick-slip and whirling effects, mud-pressure modulation forces, and bit wear. Drill-bit radiation properties are calculated using the results obtained in part 1 of this paper and are numerically compared to the radiation of conventional vertical seismic profiling (VSP) sources.

Geophysics ◽  
2005 ◽  
Vol 70 (2) ◽  
pp. T13-T28 ◽  
Author(s):  
Flavio Poletto

An issue in seismic-while-drilling (SWD) technology is to characterize the dynamic and radiation properties of the drill-bit source working under different operational conditions. The energy requirements, power losses, local crack effects, radiation, and near-field effects associated with rotary drilling are analyzed to quantify the waves produced by an SWD vertical force acting in bounded and unbounded media. Results are expressed in terms of a complex integrated impedance and the equations for rotary drilling. The calculations — extended to the waves in the drill string — are used in part 2 of this paper (Poletto, 2005, this issue) to quantify the performance of actual drill-bit sources.


Geophysics ◽  
2020 ◽  
Vol 85 (3) ◽  
pp. MR167-MR178
Author(s):  
Flavio Poletto ◽  
Francesco Miranda ◽  
Biancamaria Farina ◽  
Andrea Schleifer

For four decades, the use of the drill-bit seismic source has been evaluated extensively and investigated for seismic-while-drilling (SWD) purposes. After an initial diffusion phase, however, the routine application on drill-bit reverse vertical seismic profiling (RVSP) has declined because of issues related to variability in the signal-to-noise ratio of drill-bit signals obtained with different drilling conditions. Consequently, additional efforts have been dedicated to improving the recording of reference signals. Recent technology developments enable direct ground-force pilot measurements at downhole positions close to the bit, which enable reliable estimations of the far-field drill-bit-radiated signature. The knowledge of the ground force below the source in the near-field is a key aspect not only for the exploitation of the drill-bit source but also for conventional seismic vibrator sources. The SWD deconvolved results obtained by the ground force are different from those obtained by recording only motion vibration, such as acceleration. The ground force and particle velocity are linked by a complex impedance in the near-field, and together they provide dual measurements. In addition, the ground force provides signals with effective coupling conditions at the bit-rock interface in the presence of the drill-bit displacement action with penetration during rock fracturation. The analysis of the impedance at the bit source includes the drillstring reflections, which are observed in the reference drillstring pilot signal and are simulated by using an appropriate mechanical model. The processing of real seismic signals with different approaches by deconvolution and correlation using ground-force and motion signals produces improvements in the extraction of the source signal, with effective removal of the undesired pilot wavefields, and with cleaner estimations of the drill-bit seismic wavefields in a crosswell survey.


2021 ◽  
Author(s):  
Yuelin Shen ◽  
Sameer Bhoite ◽  
Zhengxin Zhang ◽  
Wei Chen ◽  
Sylvain Chambon ◽  
...  

Abstract It is common to have measured depth exceeding 20,000 ft for unconventional oil and gas wells. To ensure the pressure pulse can be detected on the surface, many MWD tools have been designed to generate mud pressure pulse with very large amplitude. While the large pressure pulse solved the problem of sending the measured information up to the surface, it creates significant impact on drilling system energy variation and downhole drilling dynamics. This paper focuses on understanding the effects using big data and drilling system modeling. When a commonly used MWD tool generates mud pulse sequence, it chokes the flow path at designed patterns. This creates mud flow variation in the mud motor below the MWD tool. It also generates axial force variations due to pressure changes, which affect WOB. These changes cause the motor and the bit to experience significant rpm variations. The combined rpm variation and WOB variation often excite more severe axial and lateral shock and vibration. These effects are quantified by thousands of high-frequency downhole datasets and advanced numerical modeling. In the high-frequency downhole datasets, some of them are obtained from BHAs with MWD tools generating large mud pressure pulse, and some of them are obtained from BHAs with MWD tools generating smaller mud pressure pulse or transmitting the measurements using electromagnetic signal. Statistics of rpm variation and axial and lateral shock and vibrations are compared. It clearly shows that the BHAs utilizing large mud pressure pulse experience more severe torsional, axial, and lateral vibrations. When looking into specific datasets, it showed that mud pressure pulse could cause the motor to lose more than half of its rpm during the flow choking phase. Typical datasets indicate that mud pressure pulse correlates to severe high-frequency torsional oscillation (HFTO) in motorized rotary steerable BHA. An advanced transient drilling dynamics model was built to simulate the whole drilling system subjecting to mud pressure pulse incurred loading conditions. It was found that large-magnitude mud pressure pulse induced more stick/slip and axial and lateral vibrations as recorded in downhole high-frequency data. The increased rotational, axial, and lateral vibrations correspond to more loading variations in the mud motor components and PDC cutters on the drill bit. These variations could cause accelerated damage to the drill bit and downhole tools. In summary, large mud pressure pulse utilized by some MWD tools introduces significant rpm variation and shock and vibration, which is quantified by big data and further demonstrated by drilling system modeling. The information could help make decisions on BHA design and tool selection to achieve improved drilling performance and reduce the risk of premature tool failure.


Author(s):  
Tomoya Inoue ◽  
Tokihiro Katsui ◽  
Chang-Kyu Rheem ◽  
Zengo Yoshida ◽  
Miki Y. Matsuo

Stick-slip is a major problem in offshore drilling because it may cause damage to the drill bit as well as crushing or grinding the sediment layer, which is crucial problem in scientific drilling because the purpose of the scientific drilling is to recover core samples from the layers. To mitigate stick-slip, first of all it is necessary to establish a model of the torsional motion of the drill bit and express the stick-slip phenomenon. Toward this end, the present study proposes a model of torsional waves propagating in a drillstring. An analytical model is developed and used to derive a neutral delay differential equation (NDDE), a special type of equation that requires time history, and an analytical model of stick-slip is derived for friction models between the drill bit and the layer as well as the rotation speed applied to the uppermost part of the drill string. In this study, the stick-slip model is numerically analyzed for several conditions and a time series of the bit motions is obtained. Based on the analytical results, the appearance of stick-slip and its severity are discussed. A small-scale model experiment was conducted in a water tank to observe the stick-slip phenomenon, and the result is discussed with numerical analysis. In addition, utilizing surface drilling data acquired from the actual drilling operations of the scientific drillship Chikyu, occurrence of stick-slip phenomenon is discussed.


Author(s):  
Jialin Tian ◽  
Jie Wang ◽  
Siqi Zhou ◽  
Yinglin Yang ◽  
Liming Dai

Excessive stick–slip vibration of drill strings can cause inefficiency and unsafety of drilling operations. To suppress the stick–slip vibration that occurred during the downhole drilling process, a drill string torsional vibration system considering the torsional vibration tool has been proposed on the basis of the 4-degree of freedom lumped-parameter model. In the design of the model, the tool is approximated by a simple torsional pendulum that brings impact torque to the drill bit. Furthermore, two sliding mode controllers, U1 and U2, are used to suppress stick–slip vibrations while enabling the drill bit to track the desired angular velocity. Aiming at parameter uncertainty and system instability in the drilling operations, a parameter adaptation law is added to the sliding mode controller U2. Finally, the suppression effects of stick–slip and robustness of parametric uncertainty about the two proposed controllers are demonstrated and compared by simulation and field test results. This paper provides a reference for the suppression of stick–slip vibration and the further study of the complex dynamics of the drill string.


2021 ◽  
pp. 1-19
Author(s):  
Junichi Sugiura ◽  
Steve Jones

Summary North American shale drilling is a fast-paced environment where downhole drilling equipment is pushed to the limits for the maximum rate of penetration (ROP). Downhole mud motor power sections have rapidly advanced to deliver more horsepower and torque, resulting in different downhole dynamics that have not been identified in the past. High-frequency (HF) compact drilling dynamics recorders embedded in the drill bit, mud motor bit box, and motor top subassembly (top-sub) provide unique measurements to fully understand the reaction of the steerable-motor power section under load relative to the type of rock being drilled. Three-axis shock, gyro, and temperature sensors placed above and below the power section measure the dynamic response of power transfer to the bit and associated losses caused by back-drive dynamics. Detection of back-drive from surface measurements is not possible, and many measurement-while-drilling (MWD) systems do not have the measurement capability to identify the problem. Motor back-drive dynamics severity is dependent on many factors, including formation type, bit type, power section, weight on bit, and drillpipe size. The torsional energy stored and released in the drillstring can be high because of the interaction between surface rotation speed/torque output and mud motor downhole rotation speed/torque. Torsional drillstring energy wind-up and release results in variable power output at the bit, inconsistent rate of penetration, rapid fatigue on downhole equipment, and motor or drillstring backoffs and twistoffs. A new mechanism of motor back-drive dynamics caused by the use of an MWD pulser above a steerable motor has been discovered. HF continuous gyro sensors and pressure sensors were deployed to capture the mechanism in which a positive mud pulser reduces as much as one-third of the mud flow in the motor and bit rotation speed, creating a propensity for a bit to come to a complete stop in certain conditions and for the motor to rotate the drillstring backward. We have observed the backward rotation of a polycrystalline diamond compact (PDC) drill bit during severe stick-slip and back-drive events (−50 rev/min above the motor), confirming that the bit rotated backward for 9 milliseconds (ms) every 133.3 ms (at 7.5 Hz), using a 1,000-Hz continuous sampling/recording in-bit gyro. In one field test, multiple drillstring dynamics recorders were used to measure the motor back-drive severity along the drillstring. It was discovered that the back-drive dynamics are worse at the drillstring, approximately 1,110 ft behind the bit, than these measured at the motor top-sub position. These dynamics caused drillstring backoffs and twistoffs in a particular field. A motor back-drive mitigation tool was used in the field to compare the runs with and without the mitigation tool while keeping the surface drilling parameters nearly the same. The downhole drilling dynamics sensors were used to confirm that the mitigation tool significantly reduced stick-slip and eliminated the motor back-drive dynamics in the same depth interval. Detailed analysis of the HF embedded downhole sensor data provides an in-depth understanding of mud motor back-drive dynamics. The cause, severity, reduction in drilling performance and risk of incident can be identified, allowing performance and cost gains to be realized. This paper will detail the advantages to understanding and reducing motor back-drive dynamics, a topic that has not commonly been discussed in the past.


2021 ◽  
Author(s):  
Ernesto Gomez ◽  
Ebikebena Ombe ◽  
Brennan Goodkey ◽  
Rafael Carvalho

Abstract In the current oil and gas drilling industry, the modernization of rig fleets has been shifting toward high mobility, artificial intelligence, and computerized systems. Part of this shift includes a move toward automation. This paper summarizes the successful application of a fully automated workflow to drill a stand, from slips out to slips back in, in a complex drilling environment in onshore gas. Repeatable processes with adherence to plans and operating practices are a key requirement in the implementation of drilling procedures and vital for optimizing operations in a systematic way. A drilling automation solution has been deployed in two rigs enabling the automation of both pre-connection and post-connection activities as well as rotary drilling of an interval equivalent to a typical drillpipe stand (approximately 90 ft) while optimizing the rate of penetration (ROP) and managing drilling dysfunctionalities, such as stick-slip and drillstring vibrations in a consistent manner. So far, a total of nine wells have been drilled using this solution. The automation system is configured with the outputs of the drilling program, including the drilling parameters roadmap, bottomhole assembly tools, and subsurface constraints. Before drilling every stand, the driller is presented with the planned configuration and can adjust settings whenever necessary. Once a goal is specified, the system directs the rig control system to command the surface equipment (draw works, auto-driller, top drive, and pumps). Everything is undertaken in the context of a workflow that reflects standard operating procedures. This solution runs with minimal intervention from the driller and each workflow contextual information is continuously displayed to the driller thereby giving him the best capacity to monitor and supervise the operational sequence. If drilling conditions change, the system will respond by automatically changing the sequence of activities to execute mitigation procedures and achieve the desired goal. At all times, the driller has the option to override the automation system and assume control by a simple touch on the rig controls. Prior to deployment, key performance indicators (KPI), including automated rig state-based measures, were selected. These KPIs are then monitored while drilling each well with the automation system to compare performance with a pre-deployment baseline. The solution was used to drill almost 60,000 ft of hole section with the system in control, and the results showed a 20% improvement in ROP with increased adherence to pre-connection and post-connection operations. Additionally, many lessons were learned from the use and observation of the automation workflow that was used to drive continuous improvement in efficiency and performance over the course of the project. This deployment was the first in the region and the system is part of a comprehensive digital well construction solution that is continuously enriched with new capabilities. This adaptive automated drilling solution delivered a step change in performance, safety, and consistency in the drilling operations.


1972 ◽  
Vol 62 (6) ◽  
pp. 1621-1628 ◽  
Author(s):  
Francis T. Wu ◽  
K. C. Thomson ◽  
H. Kuenzler

abstract Earthquakes, at least the shallow ones, take place along pre-existing fault planes. The controlling factor is, therefore, friction, and the fault growth process resembles that of stick-slip propagation. We have simulated this process in a two-dimensional model. It is found that propagation velocity can range from sub-shear to 1.1 Vs (the latter is not a limiting value).


Author(s):  
Yingxin Yang ◽  
Chunliang Zhang ◽  
Lian Chen ◽  
Yong Liu

For improving the drilling efficiency of polycrystalline diamond compact drill bit, a novel polycrystalline diamond compact drill bit is presented with a new rock-breaking method named as cross-scraping. In the novel polycrystalline diamond compact drill bit which is referred to as a composite drill bit, polycrystalline diamond compact cutters are mounted on rotary wheels as major cutting elements, and as a result, mesh-like scraping tracks are formed in the outer radial area of the bottom-hole. Rock-breaking method of the composite drill bit causes both shearing and fracture failure of the bottom-hole rock, which will greatly increase the rock-breaking efficiency and will prolong the bit service life. By analyzing the complex motion of cutters on the composite drill bit, velocity and acceleration models of the cutters, as well as wheel/bit speed ratio model of the bit are established in accordance with the geometric relationship between cutters and bit body in a compound coordinate system. In simulation examples, motion tracks, velocity and acceleration features of the cutter and especially the bottom-hole pattern are analyzed. Further, indoor experiments are conducted to test the mesh-like bottom-hole pattern and rock-breaking features, which have proved the accuracy of the analysis model of the composite drill bit.


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