Multiparameter and multiobjective optimization design of centrifugal pump based on orthogonal method

2016 ◽  
Vol 231 (14) ◽  
pp. 2569-2579 ◽  
Author(s):  
Yun Xu ◽  
Lei Tan ◽  
Shuliang Cao ◽  
Wanshi Qu
Keyword(s):  
Multiobjective Optimization ◽  
Centrifugal Pump ◽  
Optimization Design ◽  
High Efficiency ◽  
Design Parameters ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Range Analysis ◽  
Orthogonal Method ◽  
Cavitation Performance

Optimization design of centrifugal pumps involving multiple parameters and objectives is a complicated research topic. The orthogonal method is introduced in the present study to find a high efficiency and low cost way in the optimization process of a centrifugal pump. A orthogonal table designation L16(45) is established, in which 16 individuals of impellers are generated with five design parameters: blade wrap angle, blade angles at impeller inlet and outlet, blade leading edge position, and blade trailing edge lean varying at four levels for each parameter. To realize the multiobjective optimization of both pump efficiency and cavitation performance, an integrated factor considering the weight of two objectives is introduced. On the basis of validated computational fluid dynamics (CFD) technique, the range analysis gives the influence order of five parameters and also determines the value of each parameter. Finally, the optimal centrifugal pump is obtained with remarkable superiority on the efficiency of 3.09% rise and cavitation performance of 1.45 m promotion in comparison with the original pump.

Optimal Design and Experimental Study on 500SM35 Type Centrifugal Pump

2010 ◽  
Vol 29-32 ◽  
pp. 1003-1007
Author(s):  
Ming Wei Hou
Keyword(s):  
Centrifugal Pump ◽  
Optimization Design ◽  
High Efficiency ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Multi Objective Optimization ◽  
Centrifugal Pumps ◽  
Design Specification ◽  
Turbulence Flow ◽  
Hydraulic Design

To make the high efficiency and energy-saving centrifugal pump, using multi-objective optimization design to make hydraulic design of the 500SM35 centrifugal pumps, using CFD technology to simulate the three-dimensional turbulence flow in pump, also make performance experiment and cavitation experiment of the 500SM35 centrifugal pump that have been self-developed. Experimental studies have shown that: the 500SM35 centrifugal pump’s prototype performance parameters all beyond design specification.

An Optimization Design of the Auxiliary Impeller of Centrifugal Pumps Based on Orthogonal Methods

2011 ◽  
Author(s):  
Jianping Yuan ◽  
Rong Jin ◽  
Shujuan Li ◽  
Longyan Wang ◽  
Aixiang Ge
Keyword(s):  
Centrifugal Pump ◽  
Optimization Design ◽  
Geometrical Parameters ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Blade Number ◽  
Operation Conditions ◽  
Axial Clearance ◽  
Sealing Pressure ◽  
Orthogonal Tests

In order to research the influence laws of the main geometrical parameters of auxiliary impeller and different operation conditions on the centrifugal pump with an auxiliary impeller, which aimed to act as dynamic seal, the orthogonal experiment was designed with four factors and three values. The factors respectively are auxiliary impeller axial clearance, blade width, outlet diameter and blade number. With simulation by Fluent, major and minor factors were investigated which influence the performance of the centrifugal pump with an auxiliary impeller. The cases with optimization sealing pressure value and optimization efficiency were obtained and it was proved by the experimental results. Then, two optimization cases and the original case were simulated and analyzed. The research results show that the major factor of auxiliary impellers for the pump efficiency is the outlet diameter. For sealing pressure head of auxiliary impellers, the major factor is the outlet diameter of auxiliary impeller and the axial clearance and blade number of the auxiliary impeller are secondary important factors. For the optimization of centrifugal pumps with an auxiliary impeller, numerical orthogonal tests can replace actual orthogonal tests.

scholarly journals Multiobjective Optimization Design and Performance Prediction of Centrifugal Pump Based on Orthogonal Test

2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Yuqin Wang ◽  
Xinwang Huo
Keyword(s):  
Multiobjective Optimization ◽  
Centrifugal Pump ◽  
Optimization Design ◽  
Maximum Velocity ◽  
Internal Flow ◽  
Orthogonal Test ◽  
Weight Matrix ◽  
Wake Flow ◽  
Range Analysis ◽  
Shaft Power

In order to improve the hydraulic performance of the centrifugal pump, based on the original model, the optimization mathematical model with the four indexes head, efficiency, shaft power, and pump net positive suction head as objective function was established, and the multiobjective optimization design of the centrifugal pump was carried out by orthogonal test. Based on the L1644 orthogonal table, 16 sets of orthogonal test schemes were made by selecting the four parameters impeller outlet width, blade inlet angle, blade outlet angle, and cape angle; the flow field numerical simulation was carried out by computational fluid dynamics technique; and the influence order of geometric parameters on optimization indexes was obtained by range analysis. The weight of each test factor on the optimization index was calculated by weight matrix, and a set of optimal schemes was obtained. Based on the external characteristic experimental bench of the IH 65-60-190 chemical centrifugal pump, the simulation values and test values of the prototype pump and the optimization pump were obtained under different working conditions. Under the rated flow, the head was reduced by 17.00%, the efficiency was increased by 9.14%, the shaft power was reduced by 21.50%, the pump net positive suction head was reduced by 16.69%, the curve hump was eliminated, the performance of centrifugal pump was improved, and the feasibility of the weight matrix optimization method was verified. The particle image velocimetry measurement system was used to measure the relative velocity of the internal media in the centrifugal pump. The results showed that the optimization pump had no obvious “jet-wake” flow structure, its maximum velocity was less than the prototype pump, the area of low-speed zone was larger than the prototype pump, the efficiency of the centrifugal pump was improved, and the shaft power and pump net positive suction head were reduced. The reason of the head decrease was analyzed from the internal flow situation, and the accuracy of the design optimization process was proved.

scholarly journals Modeling and Efficiency Prediction of Aeroengine Centrifugal Pump Integrated Loss Model Based on One-Dimensional Flow

2018 ◽  
Vol 36 (5) ◽  
pp. 807-815
Author(s):  
Jiangfeng Fu ◽  
Huacong Li ◽  
Ding Fan ◽  
Wenbo Shen ◽  
Xianwei Liu
Keyword(s):  
Experimental Data ◽  
Centrifugal Pump ◽  
Relative Error ◽  
Performance Prediction ◽  
Design Parameters ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Loss Model ◽  
Cfd Method

This paper was presented a method of integrated loss model by considering all kinds of loss type in centrifugal pumps. The geometric structure and loss mechanism of the flow parts in the centrifugal pump were analyzed, such as suction chamber, impeller, vaneless diffuser chamber, volute type water collecting chamber and outlet diffusion section. The hydraulic loss model, volume loss model, friction loss and mechanical loss model of centrifugal pump were established respectively by combining the flow theory. Finally, an integrated loss model of centrifugal pump was constructed, which can establish the relationship between the 12 main design parameters and pump efficiency of the centrifugal pump. Then the performance prediction of an aeroengine fuel centrifugal pump was carried out based on the loss model, and the loss model predictions were compared with the experimental data and CFD simulation performance prediction data. Simulation results show that:The efficiency predicted value relative error of centrifugal pump is less than 2.8% between the loss model and the experimental data. The computational efficiency of CFD is less than 4.4% compared with the experimental data in the design condition. The relative error is about 1.6% between the CFD method and the loss model which shows that the loss model predicts efficiency accuracy is better than the CFD method. It shows that this method can be used to predict the efficiency performance of centrifugal pump under design process.

Experimental Performance Evaluation of a Centrifugal Pump With Different Impeller Vane Geometries

2014 ◽  
Author(s):  
Susanta K. Das
Keyword(s):  
Centrifugal Pump ◽  
Computer Control ◽  
Operating Conditions ◽  
Design Parameters ◽  
Physical Parameters ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Pump Performance ◽  
Pump Speed ◽  
Geometry Effects

Centrifugal pumps vane geometry plays an important role in pump’s overall performance. Thus, to know the impeller vane geometry effects on the performance of a centrifugal pump are essential from pump’s design point of view. In this study, an experimental investigation is carried out to judge the impeller vane geometry effects on the performance of a centrifugal pump. The performance of three different impeller vane geometries is evaluated in this investigation. To acquire pump performance and characteristics curves, inlet and outlet valves were manually adjusted and the pump’s rpm were varied remotely through computer control. The pressure data were obtained via installed flow rotameter for different flow rates with constant pump speed – 1800 rpm. Experimental data were used to calculate different physical parameters, such as the pump head, water horsepower — the power added to the fluid, power input to the pump–brake horse power, and pump efficiency for each of impeller vane geometries. The pump’s performance curves and the system curves were then plotted for each of the vane geometries. The results show that the pump performance as well as efficiency varies significantly for each of the impeller vane geometries. The results help to understand how to determine appropriate operating conditions and design parameters for different impeller vane geometries for obtaining optimized pump performance.

scholarly journals Influence of wall roughness on cavitation performance of centrifugal pump

2021 ◽  
Vol 43 (6) ◽  
Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Internal Flow ◽  
Wall Roughness ◽  
Blade Surface ◽  
Centrifugal Pumps ◽  
Three Dimensional Model ◽  
Cavitation Inception ◽  
Cavitation Performance ◽  
Critical Cavitation

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.

scholarly journals Design and Optimization of a Centrifugal Pump for Slurry Transport Using the Response Surface Method

Machines ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 60
Author(s):  
Khaled Alawadhi ◽  
Bashar Alzuwayer ◽  
Tareq Ali Mohammad ◽  
Mohammad H. Buhemdi
Keyword(s):  
Response Surface ◽  
Centrifugal Pump ◽  
Industrial Applications ◽  
Pump Efficiency ◽  
Optimized Design ◽  
Centrifugal Pumps ◽  
Local Pressure ◽  
Design And Optimization ◽  
Geometry Characteristic ◽  
Line Design

Since centrifugal pumps consume a mammoth amount of energy in various industrial applications, their design and optimization are highly relevant to saving maximum energy and increasing the system’s efficiency. In the current investigation, a centrifugal pump has been designed and optimized. The study has been carried out for the specific application of transportation of slurry at a flow rate of 120 m3/hr to a head of 20 m. For the optimization process, a multi-objective genetic algorithm (MOGA) and response surface methodology (RSM) have been employed. The process is based on the mean line design of the pump. It utilizes six geometric parameters as design variables, i.e., number of vanes, inlet beta shroud, exit beta shroud, hub inlet blade draft, Rake angle, and the impeller’s rotational speed. The objective functions employed are pump power, hydraulic efficiency, volumetric efficiency, and pump efficiency. In this reference, five different software packages, i.e., ANSYS Vista, ANSYS DesignModeler, response surface optimization software, and ANSYS CFX, were coupled to achieve the optimized design of the pump geometry. Characteristic maps were generated using simulations conducted for 45 points. Additionally, erosion rate was predicted using 3-D numerical simulations under various conditions. Finally, the transient behavior of the pump, being the highlight of the study, was evaluated. Results suggest that the maximum fluctuation in the local pressure and stresses on the cases correspond to a phase angle of 0°–30° of the casing that in turn corresponds to the maximum erosion rates in the region.

The Rotating Cavitation Performance of a Centrifugal Pump with a Splitter-Bladed Inducer under Different Rotational Speed

2015 ◽  
Vol 32 (3) ◽  
Author(s):  
XiaoMei Guo ◽  
ZuChao Zhu ◽  
BaoLing Cui ◽  
Yi Li
Keyword(s):  
Centrifugal Pump ◽  
Rotational Speed ◽  
High Speed ◽  
Internal Flow ◽  
Centrifugal Pumps ◽  
Cavitation Flow ◽  
Operation Condition ◽  
Cavitation Performance ◽  
Cavitation Behavior ◽  
Suction Performance

AbstractDesigning inducer is one of the effective ways to improve the suction performance of high-speed centrifugal pumps. The operation condition including rotational speeds can affect the internal flow and external performance of high-speed centrifugal pumps with an inducer. In order to clarify the rotating cavitation performance of a centrifugal pump with a splitter-bladed inducer under different rotational speed, a centrifugal pump with a splitter-bladed inducer is investigated in the work. By using Rayleigh–Plesset equations and Mixture model, the cavitation flow of centrifugal pump is numerically simulated, as well as the external performance experimental test is carried out. It is found that the cavitation area increases with the rotational speeds. The location of the passage where cavitation is easy to appear is explored. Asymmetric cavitation behavior is observed. That, the trail of the inducer is easy to take cavitation when the rotational speed is increased to a degree, is also observed. The trend of

Structural Optimization Design on the Sunflower Shaped Arch Bridge

2013 ◽  
Vol 427-429 ◽  
pp. 90-93 ◽  
Author(s):  
Wen Qing Wang
Keyword(s):  
Optimization Design ◽  
Mechanical Response ◽  
Mechanical Performance ◽  
Orthogonal Experiment ◽  
Design Parameters ◽  
Analysis Model ◽  
Range Analysis ◽  
Element Analysis ◽  
Arch Bridge ◽  
Four Levels

Based on the principle of orthogonal test, the optimization model of sunflower shaped arch bridge scheme was set up. The five key design parameters were selected as the main factors. The four computation index, which reflect mechanical performance, were selected as analytical objects. The 16 orthogonal experiment schemes were arranged with four levels orthogonal table . The curves of the factors to the index were obtained from the mechanical response under dead load and live load through the finite element analysis model. By the range analysis method, the influential levels of the factors to the index were obtained from the result of the test , and the factor optimizatuion level of the factors was determined to further optimize the layout scheme of the sunfloawer shaped arch bridge.

scholarly journals Comparative Analysis of the Head Loss of Two Centrifugal Pumps in a Fluid Test Laboratory

2020 ◽  
Vol 5 (1) ◽  
pp. 1-8
Author(s):  
Ridho Choirul Anam ◽  
Edi Widodo ◽  
Iswanto ◽  
A’rasy Fahruddin
Keyword(s):  
Pump Power ◽  
Centrifugal Pump ◽  
Power Efficiency ◽  
Pressure Gauge ◽  
Fluid Pressure ◽  
Test Equipment ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Pump Test ◽  
Valve Opening

The purpose of this study was to determine the characteristics of the two centrifugal pumps using the same circuit and to obtain the resulting value, namely head, discharge, pump power, efficiency of the two pumps. And variations in valve opening settings used are full valve openings, valve openings 2/3, and valve openings 1/3 which have different coefficients at each valve opening. This research method was carried out experimentally. The fluid used is water, fluid pressure measurement using a pressure gauge to measure the pressure side (discharge) and a vacuum pressure gauge to measure the pressure which is relatively lower than the atmospheric pressure for the pump on the suction side (suction) and using a flow meter to determine the volume or discharge water used. The results of this centrifugal pump test equipment research found that the working pump shows that the resulting discharge affects the head value, pump power, and pump efficiency obtained, the higher the total head value, the smaller the resulting discharge. However, this centrifugal pump test equipment can be used for fluid practicum activities in the mechanical engineering department in the mechanical laboratory.

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