Modeling and experimental investigation of out-of-plane deformation on mechanical performance of composites manufactured by ATL

2016 ◽  
Vol 36 (5) ◽  
pp. 347-359 ◽  
Author(s):  
Qiyi Chu ◽  
Yong Li ◽  
Jun Xiao ◽  
Dajun Huan ◽  
Xiaodong Chen
Keyword(s):  
Tensile Strength ◽  
Deformation Rate ◽  
Mechanical Performance ◽  
Plane Deformation ◽  
Experimental Results ◽  
Predicting Model ◽  
Fiber Waviness ◽  
Manufacturing Method ◽  
Four Point Bending ◽  
Out Of Plane

The change of mold normal curvature along the trajectory may result in out-of-plane waviness during the automated laying process, on which the layup speed and temperature would have an effect. A new parameter, deformation rate, was defined by combining the effect of mold curvature change rate and layup speed. A predicting model was proposed based on the fiber waviness and interlaminar sliding model to calculate the relationship between stiffness retention and the layup process parameters, including deformation rate and temperature. An experimental study on the effect of different deformation parameters on the tensile performance of composites was carried out based on a new manufacturing method of plated specimens with different levels of waviness by means of a four-point bending fixture. The experimental results showed that when the deformation temperature increases from 20℃ to 80℃, the tensile strength increases first and then decreases while the tensile module keeps increasing. While the deformation rate decreases from 0.40 to 0.04 mm−1/s, both tensile strength and module showed an increasing trend. The predicting model being validated by experimental results can be utilized to optimize the layup process parameter to satisfy the quality and efficiency requirements.

Mechanical performance of CFRP enclosed reinforced concrete beams by different shear reinforcement

2020 ◽  
pp. 136943322097478
Author(s):  
Qi Cao ◽  
Jiadong Bao ◽  
Changjun Zhou ◽  
Xianrui Lv
Keyword(s):  
Reinforced Concrete ◽  
Failure Modes ◽  
Mechanical Performance ◽  
Concrete Beams ◽  
Experimental Results ◽  
Reinforced Concrete Beams ◽  
Flexural Behavior ◽  
Shear Reinforcement ◽  
Four Point Bending ◽  
Expansive Agent

This paper aims to study the flexural behavior of CFRP enclosed reinforced concrete beams with different shear reinforcement. Four-point bending tests were carried out on six concrete beams with different contents of steel fibers (0.5%, 1.0%, and 1.5%) as well as six beams with different stirrup spacing (100 mm, 150 mm, and 300 mm) without fiber. The effect of steel fiber (SF) content as well as stirrup spacing on flexural properties of concrete beams were investigated. Meanwhile, the effect of expansive agent on the properties of specimens was also studied. The data collected in this test include cracking load, ultimate load, mid-span deflection, strain of CFRP (Carbon fiber reinforced polymer), strain of longitudinal steel reinforcement as well as the failure modes. Test results show that both cracking loads and ultimate loads of the SF reinforced beam specimens are generally higher than those of the corresponding stirrup reinforced beam specimens. Experimental results also indicate that the addition of SF can improve the ductility and cracking resistance of specimens. This therefore demonstrates that it is feasible to replace stirrup reinforcement with SF as shear reinforcement. In addition, it exhibits a good agreement between experimental results and analytical predictions in cracking loads and ultimate loads.

scholarly journals Effect of twist level on the mechanical performance of S-glass yarns and non-crimp cross-ply composites

2021 ◽  
pp. 152808372098720
Author(s):  
Hussein Kommur Dalfi ◽  
Muhammad Tausif ◽  
Zeshan yousaf
Keyword(s):  
Tensile Strength ◽  
Tensile Properties ◽  
Composite Laminates ◽  
Mechanical Performance ◽  
High Strength ◽  
Strength Properties ◽  
Experimental Results ◽  
Yarn Twist ◽  
Twist Level ◽  
High Level

High modulus/high strength continuous fibres are used extensively for manufacturing textile preforms, as a reinforcement, for composites due to their excellent specific properties. However, their brittle behaviour and tendency to separate easily into individual filaments or bundles can lead to damages during manufacturing processes such as weaving and braiding. Thus, the critical step in the development of an optimal yarn for textile-reinforced composites is to find an optimum twist, which results in a minimum loss of properties of the composite laminates, while maintaining good processability and sufficient strength for textile and/or composite manufacturing. In this study, twist level has been varied to improve the handling and tensile properties of S-glass yarns (i.e. tensile strength). Varying levels of yarn twist (15–40 twists metre−1) were employed to study its impact on the tensile properties (i.e. tensile strength, modulus, elongation at break etc.). Furthermore, the effect of twist on the tensile properties of non-crimp cross-ply composites produced via vacuum infusion process was studied. It was observed that mechanical performance (i.e. tensile strength properties) of twisted yarns is improved up to 30 twists metre−1 while it is deteriorated at 40 twists metre−1. At yarn level, the experimental results were compared with theoretical estimations utilizing existing models for twisted yarns properties. Discrepancies were observed between experimental and theoretical results especially for high level of twist. The tensile strength and elongation of S-glass cross-ply composites at all levels of twist were higher compared to the composite laminates manufactured by using non-twisted yarns. At composite level, the experimental results were also computed employing rule of mixture and good agreement was observed between experimental and predicted results.

scholarly journals Effect of Deformation on the Microstructure of Cold-Rolled TA2 Alloy after Low-Temperature Nitriding

Coatings ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1011
Author(s):  
Guotan Liu ◽  
Huanzheng Sun ◽  
Enhong Wang ◽  
Keqiang Sun ◽  
Xiaoshuo Zhu ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Low Temperature ◽  
Cold Rolling ◽  
Deformation Rate ◽  
Performance Test ◽  
Mechanical Performance ◽  
Plasma Nitriding ◽  
Rolling Direction ◽  
Experimental Results ◽  
Test Results

In order to improve the low hardness and poor wear resistance of TA2, this paper proposes a composite process of cold-rolling and low-temperature plasma nitriding with recrystallization. This composite modification process can effectively achieve the dual goals of modifying the matrix structure and surface of TA2 alloy simultaneously. The cold-rolling experimental results indicate that when the deformation rate increases, the small-sized grains in the sample increase significantly, and the grain orientation changes from TD (transverse direction) to RD (rolling direction) and then to TD. The nitriding experimental results indicate that the {0001} basal surface texture deflected from the TD direction to the RD direction, {10-10} cylindrical texture components gradually increased, and the special orientation phenomenon of cylindrical and conical texture disappeared, it can be seen that an increase in the deformation rate promotes recrystallization. The XRD test results indicate that after low-temperature nitriding, metastable nitriding phase TiN0.26 is formed on the surface of TA2. The SEM morphology of the cross-section shows that a relatively special nitrided zone is formed, and mechanical performance test results indicate the wear resistance and hardness of the alloy increased.

scholarly journals An experimental approach to reproduce in-plane fiber waviness in thermoplastic composites test coupons using a reverse forming method

2021 ◽  
pp. 002199832110267
Author(s):  
RDR Sitohang ◽  
WJB Grouve ◽  
LL Warnet ◽  
S Koussios ◽  
R Akkerman
Keyword(s):  
Experimental Approach ◽  
Mechanical Performance ◽  
Thermoplastic Composite ◽  
Thermoplastic Composites ◽  
Forming Process ◽  
Fiber Waviness ◽  
Manufacturing Method ◽  
Main Challenge ◽  
Defective Region ◽  
Bend Angles

In-plane fiber waviness is one of the defects that can occur from the stamp-forming process of thermoplastic composite (TPC) parts. The influence of this defect on the mechanical performance of multidirectional composites is not yet fully understood. The main challenge in determining the influence on mechanical properties lies in reproducing the waviness in test coupons that can subsequently be subjected to testing. This paper describes an experimental approach to reproduce representative in-plane waviness defects, specific for TPC, by reverse-forming of V-shape parts of various bend angles and inner radii. Characterization results show that this method enables the manufacturing of localized in-plane waviness in flat 24-ply quasi-isotropic C/PEEK composites with no voids. Furthermore, laminates having varying levels of maximum waviness angle ([Formula: see text]), between 14° to 64°, were successfully produced in this work. By comparing the [Formula: see text] value with the examples of industrial stamp-formed parts, it can be concluded that the developed coupon manufacturing method can reproduce waviness from TPC part production reasonably well. Finally, all of the produced laminates have defective region lengths smaller than 20 mm, localized within a predefined location which makes them well suited for standard compression test coupons.

Effect of Polyethylene Glycol in Nanocellulose/PLA Composites

2019 ◽  
Vol 821 ◽  
pp. 89-95
Author(s):  
Wanasorn Somphol ◽  
Thipjak Na Lampang ◽  
Paweena Prapainainar ◽  
Pongdhorn Sae-Oui ◽  
Surapich Loykulnant ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Lactic Acid ◽  
Polyethylene Glycol ◽  
Aspect Ratio ◽  
Mechanical Performance ◽  
Tensile Modulus ◽  
Poly Lactic Acid ◽  
Solvent Casting ◽  
Casting Method ◽  
Mediated Oxidation

Poly (lactic acid) or PLA was reinforced by nanocellulose and polyethylene glycol (PEG), which were introduced into PLA matrix from 0 to 3 wt.% to enhance compatibility and strength of the PLA. The nanocellulose was prepared by TEMPO-mediated oxidation from microcrystalline cellulose (MCC) powder and characterized by TEM, AFM, and XRD to reveal rod-like shaped nanocellulose with nanosized dimensions, high aspect ratio and high crystallinity. Films of nanocellulose/PEG/PLA nanocomposites were prepared by solvent casting method to evaluate the mechanical performance. It was found that the addition of PEG in nanocellulose-containing PLA films resulted in an increase in tensile modulus with only 1 wt% of PEG, where higher PEG concentrations negatively impacted the tensile strength. Furthermore, the tensile strength and modulus of nanocellulose/PEG/PLA nanocomposites were higher than the PLA/PEG composites due to the existence of nanocellulose chains. Visual traces of crazing were detailed to describe the deformation mechanism.

Microstructure and mechanical property improvement of dissimilar metal joints for TC4 Ti alloy to Nitinol NiTi alloy by laser welding

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yan Zhang ◽  
DeShui Yu ◽  
JianPing Zhou ◽  
DaQian Sun ◽  
HongMei Li
Keyword(s):  
Tensile Strength ◽  
Laser Welding ◽  
Mechanical Performance ◽  
Niti Alloy ◽  
Welding Process ◽  
Ti Alloy ◽  
The One ◽  
Fusion Weld ◽  
Welding Processes ◽  
Cu Interlayer

Abstract To avoid the formation of Ti-Ni intermetallics in a joint, three laser welding processes for Ti alloy–NiTi alloy joints were introduced. Sample A was formed while a laser acted at the Ti alloy–NiTi alloy interface, and the joint fractured along the weld centre line immediately after welding without filler metal. Sample B was formed while the laser acted on a Cu interlayer. The average tensile strength of sample B was 216 MPa. Sample C was formed while the laser acted 1.2 mm on the Ti alloy side. The one-pass welding process involved the creation of a joint with one fusion weld and one diffusion weld separated by the remaining unmelted Ti alloy. The mechanical performance of sample C was determined by the diffusion weld formed at the Ti alloy–NiTi alloy interface with a tensile strength of 256 MPa.

scholarly journals Enhanced Tensile Strength of Monolithic Epoxy with Highly Dispersed TiO2-Graphene Nanocomposites

2021 ◽  
Vol 5 (7) ◽  
pp. 191
Author(s):  
Yanshuai Wang ◽  
Siyao Guo ◽  
Biqin Dong ◽  
Feng Xing
Keyword(s):  
Tensile Strength ◽  
Epoxy Resin ◽  
Mechanical Performance ◽  
Chemical Properties ◽  
High Mechanical Property ◽  
Graphene Nanocomposites ◽  
Highly Dispersed ◽  
Dispersion State ◽  
Physical And Chemical

The functionalization of graphene has been reported widely, showing special physical and chemical properties. However, due to the lack of surface functional groups, the poor dispersibility of graphene in solvents strongly limits its engineering applications. This paper develops a novel green “in-situ titania intercalation” method to prepare a highly dispersed graphene, which is enabled by the generation of the titania precursor between the layer of graphene at room temperature to yield titania-graphene nanocomposites (TiO2-RGO). The precursor of titania will produce amounts of nano titania between the graphene interlayers, which can effectively resist the interfacial van der Waals force of the interlamination in graphene for improved dispersion state. Such highly dispersed TiO2-RGO nanocomposites were used to modify epoxy resin. Surprisingly, significant enhancement of the mechanical performance of epoxy resin was observed when incorporating the titania-graphene nanocomposites, especially the improvements in tensile strength and elongation at break, with 75.54% and 176.61% increases at optimal usage compared to the pure epoxy, respectively. The approach presented herein is easy and economical for industry production, which can be potentially applied to the research of high mechanical property graphene/epoxy composite system.

scholarly journals Characterization and ballistic performance of thin pre-damaged resin-starved aramid-fiber composite panels

2021 ◽  
pp. 004051752110134
Author(s):  
Cerise A Edwards ◽  
Stephen L Ogin ◽  
David A Jesson ◽  
Matthew Oldfield ◽  
Rebecca L Livesey ◽  
...  
Keyword(s):  
Fiber Composite ◽  
Plane Deformation ◽  
Ballistic Impact ◽  
Image Correlation ◽  
Composite Panel ◽  
Composite Panels ◽  
Micro Computed Tomography ◽  
Ballistic Performance ◽  
Low Level ◽  
Out Of Plane

Military personnel use protective armor systems that are frequently exposed to low-level damage, such as non-ballistic impact, wear-and-tear from everyday use, and damage during storage of equipment. The extent to which such low-level pre-damage could affect the performance of an armor system is unknown. In this work, low-level pre-damage has been introduced into a Kevlar/phenolic resin-starved composite panel using tensile loading. The tensile stress–strain behavior of this eight-layer material has been investigated and has been found to have two distinct regions; these have been understood in terms of the microstructure and damage within the composite panels investigated using micro-computed tomography and digital image correlation. Ballistic testing carried out on pristine (control) and pre-damaged panels did not indicate any difference in the V50 ballistic performance. However, an indication of a difference in response to ballistic impact was observed; the area of maximal local out-of-plane deformation for the pre-damaged panels was found to be twice that of the control panels, and the global out-of-plane deformation across the panel was also larger.

scholarly journals In-Process Measurement of Three-Dimensional Deformations Based on Speckle Photography

2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer
Keyword(s):  
Evaluation Method ◽  
Process Analysis ◽  
Plane Deformation ◽  
Three Dimensional ◽  
Machining Process ◽  
Image Correlation ◽  
Speckle Photography ◽  
Process Measurement ◽  
Out Of Plane ◽  
Plane Deformations

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.

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