Influence of gripping method on tensile properties of unidirectional thermoplastic CFRP – Round-robin activity for international standardization in Japan

2019 ◽  
Vol 53 (28-30) ◽  
pp. 4161-4171
Author(s):  
Tsuyoshi Matsuo ◽  
Masaki Hojo ◽  
Kazuro Kageyama

For unidirectional thermoplastic composite materials, it is preferable to use tab-less specimens in tensile tests owing to the low adhesive performance between specimens and tabs, as well as considerable warpage in laminates due to compression molding. In this study, round-robin tests are performed for unidirectional laminates in the 0° and 90° directions by two types of thermoplastic composites – carbon/polyamide 6 and carbon/polypropylene. The purpose of the round-robin test is to examine the difference between tab-bonded and tab-less specimens. Statistical analyses determined the degree to which tab-less specimens influenced their evaluation of the mechanical performance. In addition, from the detailed experiments, precisely controlled gripping force, fine roughness of grip surfaces, and a few inserted abrasive papers had significant impact on the 0° tensile strength of tab-less specimens. Based on the results, 0° tab-less strength of the proposed gripping method was shown to be almost equal to that of tab-bonded specimens recommended by the present tensile test standard.

CERNE ◽  
2016 ◽  
Vol 22 (4) ◽  
pp. 449-456 ◽  
Author(s):  
Hossein Mohammadi ◽  
Seyedmohammad Mirmehdi ◽  
Lisiane Nunes Hugen

ABSTRAT Thermoplastic composites made with 45, 60 and 75% of rice straw as filler and two types of thermoplastics, virgin polyethylene (PE) and polypropylene (PP) were evaluated. The final boards were made with and without maleic anhydride modified polypropylene (MAPP) at 2% of the total weight of each specimen. The flexural and tensile strengths were measured for dry composites and also measured after 24 h of water immersion of the composites (wet condition). By increasing the filler content, the flexural and tensile strengths and also the density of the specimens decreased. The type of matrix (PE or PP) did not affect significantly the flexural strength, but PP led to higher values of tensile strength for low fiber loadings (45% and 60%). Coupling agents increased the flexural and tensile strength. After water immersion, modulus of elasticity and modulus of rupture were decreased, while tensile strength was less influenced.


2017 ◽  
Vol 42 (9) ◽  
pp. 915-919 ◽  
Author(s):  
Min Kai Chang ◽  
Yoke Rung Wong ◽  
Shian Chao Tay

The Lim/Tsai tendon repair technique has been modified clinically to achieve a 6-strand repair using a single looped suture with one extratendinous knot. We compared biomechanical performance of the original and modified methods using 20 porcine flexor digitorum profundus tendons. The ultimate tensile strength, load to 2 mm gap force, mode of failure, and time taken to repair each tendon were recorded during a single cycle loading test in 10 tendons with each repair method. We found that despite having the same number of core strands, the single looped suture modified Lim/Tsai technique possessed significantly greater ultimate tensile strength and load to 2 mm gap force. Also, less repair time was required. We conclude that the modified 6-strand repair using a single looped suture has better mechanical performance than the original method. The difference likely was due to the changes in locations of the knots and subsequent load distribution during tendon loading.


2021 ◽  
Vol 36 (1) ◽  
pp. 35-43
Author(s):  
M. Längauer ◽  
G. Zitzenbacher ◽  
C. Burgstaller ◽  
C. Hochenauer

Abstract Thermoforming of thermoplastic composites attracts increasing attention in the community due to the mechanical performance of these materials and their recyclability. Yet there are still difficulties concerning the uniformity of the heating and overheating of parts prior to forming. The need for higher energy efficiencies opens new opportunities for research in this field. This is why this study presents a novel experimental method to classify the efficiency of infrared heaters in combination with different thermoplastic composite materials. In order to evaluate this, different organic sheets are heated in a laboratory scale heating station until a steady state condition is reached. This station mimics the heating stage of an industrial composite thermoforming device and allows sheets to slide on top of the pre-heated radiator at a known distance. By applying thermodynamic balances, the efficiency of chosen parameters and setups is tested. The tests show that long heating times are required and the efficiency of the heating is low. Furthermore, the efficiency is strongly dependent on the distance of the heater to the sheet, the heater temperature and also the number of heating elements. Yet, using a full reflector system proves to have a huge effect and the heating time can be decreased by almost 50%.


Author(s):  
S Boria ◽  
A Scattina ◽  
G Belingardi

In the last years, the spread of composite laminates into the engineering sectors was observed; the main reason lies in higher values of strength/weight and stiffness/weight ratios with respect to conventional materials. Firstly, the attention was focused on fibres reinforced with thermosetting matrix. Then, the necessity to move towards low density and recyclable solutions has implied the development of composites made with thermoplastic matrix. Even if the first application of thermoplastic composites can be found into no structural parts, the replacement of metallic structural parts with such material in areas potentially subjected to impact has become worthy of investigation. Depending on the field of application and on the design geometry, in fact, some components can be subjected to repeated impacts at localized sites either during fabrication, activities of routine maintenance or during service conditions. When composite material was adopted, even though the impact damage associated to the single impact event can be slight, the accumulation of the damage over time may seriously weaken the mechanical performance of the structure. In this overview, the capability of energy absorption of a new composite completely made of thermoplastic material was investigated. This material was able to combine two conflicting requirements: the recyclability and the lightweight. In particular, repeated impacts at low velocity, on self-reinforced laminates made of polypropylene (PP), were conducted by experimental drop dart tests. Repeated impacts up to the perforation or up to 40 times were performed. In the analysis, three different energy levels and three different values of the laminate thicknesses were considered in order to analyse the damage behaviour under various experimental configurations. A visual observation of the impacted specimens was done, in order to evaluate the damage progression. Moreover, the trend of the peak force interchanged between specimen and dart and the evolution of both the absorbed energy and of the bending stiffness with the impacts number were studied. The results pointed out that the maximum load and the stiffness of the specimens tended to grow increasing the number of the repeated impacts. Such trend is opposite compared to the previous results obtained by other researchers using thermosetting composites.


2021 ◽  
Vol 2021 ◽  
pp. 1-6
Author(s):  
R. Suryanarayanan ◽  
V. G. Sridhar ◽  
L. Natrayan ◽  
S. Kaliappan ◽  
Anjibabu Merneedi ◽  
...  

Friction stir welding is a solid-state welding method that produces joints with superior mechanical and metallurgical properties. However, the negative effects of the thermal cycle during welding dent the mechanical performance of the weld joint. Hence, in this research study, the joining of aluminum tailor welded blanks by friction stir welding is carried out in underwater conditions by varying the welding parameters. The tensile tests revealed that the underwater welded samples showed better results when compared to the air welded samples. Maximum tensile strength of 229.83 MPa was obtained at 1000 rpm, 36 mm/min. The improved tensile strength of the underwater welded samples was credited to the suppression of the precipitation of the secondary precipitates due to the cooling action provided by the water. The lowest hardness of 72 HV was obtained at the edge of the stir zone which indicated the weakest region in the weld zone.


Author(s):  
E. R. Brown ◽  
Stuart Mager

The National Center for Asphalt Technology (NCAT) has developed a test method to determine the asphalt content of hot-mix asphalt (HMA) mixtures by ignition. In the ignition method, an HMA sample is subjected to heat of 538°C (1,000°F) in a furnace to ignite and burn the asphalt cement (AC) from the aggregate. The difference in weight of the sample before and after is used to determine the asphalt content of the mixture. The aggregate recovered after ignition testing may then be used for gradation analysis. A round-robin study was completed by NCAT to determine the accuracy and precision of the ignition method. The round-robin test program is discussed, as well as the accuracy and precision values determined for the measured AC content and gradation using the ignition method. The results of the round-robin study indicate that the ignition method can measure the AC content of HMA mixtures with greater precision than solvent-extraction methods, without significantly affecting the gradation of the aggregate. This test method has shown excellent potential for replacing existing test methods for measuring asphalt content.


2011 ◽  
Vol 675-677 ◽  
pp. 427-430 ◽  
Author(s):  
Jin Hua Jiang ◽  
Ze Xing Wang ◽  
Nan Liang Chen

In the past decade, natural fibre composites with thermoplastic matrices had attracted many composites manufactures for the superiority of lightweight and low-cost. A major challenge for natural fibre composites was to achieve high mechanical performance at a competitive price. Composites constructed from yarn and fabric structure preforms were better than composites made from random nonwoven mats. However, the twist structure of conventional ring spun yarns prevented the full utilization of fibre mechanical properties in the final composites. In this paper, the wrapped yarns were produced by wrap spun method with flax and polypropylene (PP), in which all flax fibres were twistless, then woven to be fabric preforms. The PP fibres served as a carrier for flax fibres during processing and became the polymer matrix in the final composites. The homogenous distribution of fibre and thermoplastic matrix in preforms could be achieved before hot pressing, so that not lead to impregnate difficultly, and prevented damage to the reinforced nature fibres during processing. Composites made from the wrapped yarn demonstrated significant tensile and peeling properties. The fabric structures (include plain, twill, and basket weave) and yarn tensile orientation (in 0°, 90°, 45°), had great influence on tensile strength and elongation of preforms. The cavity thickness of hot pressing mould had different influence on the tensile strength and peeling strength of thermoplastic composites, and the mechanical properties were superior when the thickness was 0.8-1.2 mm. The microstructure of thermoplastic composites showed uniform infiltration between layers, and had good bonding interface between flax fibre and PP matrix in composites.


2019 ◽  
Vol 827 ◽  
pp. 184-189
Author(s):  
Kazuto Tanaka ◽  
Masaki Kamada ◽  
Tsutao Katayama

Carbon nanotube (CNT) is excellent in mechanical and thermal characteristics, and are expected to be used in various fields such as nanoelectronic devices and reinforcing nanofillers for composites. It is expected that mechanical properties can be improved by adding CNT into the polymer. However, since CNT exists in a state of aggregation due to van der Waals forces, it is necessary to uniformly disperse CNT in order to fully extract the properties of CNT. In this study, CNT/polyamide 6 (PA6) composite nanofibres were fabricated by the electrospinning method. In order to disperse CNT in the CNT/PA6 nanofibres, CNT were subjected to air oxidation treatment. As a result of evaluating the dispersibility of CNT by sedimentation test, the dispersibility in pure water and HFIP is improved by oxidizing the surface of CNT. By conducting tensile tests and SEM observation of the nanofibre non-woven fabric, the influence of the surface treatment on the tensile strength of CNT/PA6 nanofibres and the dispersion of CNT was clarified. Although the addition of untreated CNT to PA6 nanofibres reduces the displacement at break, air oxidized CNT/PA6 suppressed the formation of CNT aggregates, and showed higher tensile strength and larger displacement at break than untreated CNT/PA6.


Author(s):  
Sridher Rangisetty ◽  
Larry D. Peel

Recently, carbon fiber-reinforced thermoplastics (CFRTPs) have become popular choices in desktop-based additive manufacturing, but there is limited information on their effective usage. In Fused Deposition Modeling (FDM), a structure is created by layers of extruded beads. The degree of bonding between beads, bead orientation, degree of interlayer bonding, type of infill and the type of material, determines overall mechanical performance. The presence of chopped fibers in thermoplastics increases melt viscosity, changes coefficients of thermal expansion, may have layer adhesion issues, and causes increased wear on nozzles, which makes FDM fabrication of thermoplastic composites somewhat different from neat thermoplastics. In the current work, best practices and the effect of annealing and infill patterns on the mechanical performance of FDM-fabricated composite parts were investigated. Materials included commercially available PLA, CF-PLA, ABS, CF-ABS, PETG, and CF-PETG. Two sets of ASTM D638 tensile and ASTM D790 flexural test specimens with 3 different infill patterns and each material were fabricated, one set annealed, and all tested. Anisotropic behavior was observed as a function of infill pattern. As expected, strength and stiffness were higher when the beads were oriented in the direction of the load, even for neat resins. All fiber-filled tensile results showed an increase in stiffness, but surprisingly, not in strength (likely due to very short fiber lengths). Tests of annealed specimens resulted in clear improvements in tensile strength, tensile stiffness and flexural strength for PLA, CF-PLA, and PETG, CF-PETG but a reduction in flexural stiffness. Also, annealing resulted in mixed improvements for ABS and CF-ABS and is only useful in certain infill patterns. This work also establishes ‘Best Practices’ of FDM-type fabrication of thermoplastic composite structures and documents the minimum critical fiber lengths and fiber fractions of several CF-filled FDM filaments.


2021 ◽  
Vol 893 ◽  
pp. 75-83
Author(s):  
Cesare Signorini

Reinforced concrete strategic structures for military purposes are often established in coastalor offshore areas, widely subjected to chemical attacks, mainly due to an aggressive saline and acidenvironments. Porosity of cementitious conglomerates favour penetration of chlorides, which tend tocorrode the internal metallic rebar. The reinforcement of structures with fibrous composite materialsis a viable solution to restore the initial requirements of the building, especially when it exerts defence purposes. Among synthetic fibres, polyphenylenebenzobisoxazole (PBO) is an organic fibre based on linked aromatic structures with high elastic modulus and tensile strength and highly dissipative attitudes. In this work, the assessment of durability of continuous fibrereinforced cementitious mortar (FRCM) composites is carried out comparing the mechanical performance of laminates subjected to uniaxial tensile tests. It is found that PBOFRCM presents high resistance against aggressive environments and specifically preserve its mechanical strength in the presence of saltwater, where other reinforcing materials undergo to a dramatic degradation process.


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