Experimental and numerical investigation of the effect of gaps on fatigue behavior of unidirectional carbon/epoxy automated fiber placement laminates

2016 ◽  
Vol 51 (6) ◽  
pp. 759-772 ◽  
Author(s):  
Yasser Mahmoud Elsherbini ◽  
Suong V Hoa

Automated fiber placement (AFP) process provides high potential to repeatability and flexibility required for manufacturing of complex parts in many industries. Performance of such parts can be influenced by AFP manufacturing induced defects such as gaps and overlaps. In this work, the effect of gaps on fatigue behavior of unidirectional carbon/epoxy laminates was investigated. Tension–tension fatigue tests were conducted on defected samples and compared to reference samples free from defects. Infrared thermography technique was used for monitoring of damage propagation during fatigue loading. Moreover, a fatigue progressive damage model (FPDM) was developed and applied to laminates containing gaps to predict fatigue damage progression and failure. The experimental results revealed that the effect of gaps depends on the maximum applied stress during fatigue. The higher is the applied stress, the higher is the reduction in fatigue life. Good agreement was found between the results of fatigue life prediction from the FPDM and the experimental results for defected specimens.

2018 ◽  
Vol 165 ◽  
pp. 08002 ◽  
Author(s):  
Hamza Lamnii ◽  
Moussa Nait-Abdelaziz ◽  
Georges Ayoub ◽  
Jean-Michel Gloaguen ◽  
Ulrich Maschke ◽  
...  

Polymers operating in various weathering conditions must be assessed for lifetime performance. Particularly, ultraviolet (UV) radiations alters the chemical structure and therefore affect the mechanical and fatigue properties. The UV irradiation alters the polymer chemical structure, which results into a degradation of the mechanical and fatigue behavior of the polymer. The polymer properties degradation due to UV irradiation is the result of a competitive process of chain scission versus post-crosslinking. Although few studied investigated the effect of UV irradiation on the mechanical behaviour of thermoplastics, fewer examined the UV irradiation effect on the fatigue life of polymers. This study focuses on investigating the effect of UV irradiation on the fatigue properties of bulk semi-crystalline polymer; the low density Polyethylene (LDPE). Tensile specimens were exposed to different dose values of UV irradiation then subjected to fatigue loading. The fatigue tests were achieved under constant stress amplitude at a frequency of 1Hz. The results show an important decrease of the fatigue limit with increasing absorbed UV irradiation dose.


2007 ◽  
Vol 353-358 ◽  
pp. 142-145 ◽  
Author(s):  
Ki Weon Kang ◽  
Byeong Choon Goo ◽  
J.H. Kim ◽  
Heung Seob Kim ◽  
Jung Kyu Kim

This paper deals with the fatigue behavior and its statistical properties of SM490A steel at various temperatures, which is utilized in the railway vehicle. For these goals, the tensile ad fatigue tests were performed by using a servo-hydraulic fatigue testing machine at three temperatures: +20°C, -10°C and -40°C. The static strength and fatigue limits of SM490A steel were increased with decreasing of test temperature. The probabilistic properties of fatigue behavior are investigated by means of probabilistic stress-life (P-S-N) curve and they are well in conformance with the experimental results regardless of temperature. Also, based on P-S-N curves, the variation of fatigue life is investigated and as the temperature decreases, the variation of fatigue life increases moderately.


1999 ◽  
Author(s):  
Ajit D. Kelkar ◽  
Pramod Chaphalkar

Abstract The present study provides the performance evaluation of 2 × 2 twill woven composite (S2-Glass and C-50 resin system) material for Integral Armor applications. The laminates were fabricated by using VARIM or RI (Vacuum Assisted Resin Infusion Molding). These components are expected to be under fatigue loading. Fatigue behavior of the unnotched and notched twill woven laminate is presented. Tension-Compression (R = −1) fatigue experiments were performed for both unnotched and notched panels. All the fatigue tests were performed at 1 Hz frequency. S-N diagram and stiffness degradation over the fatigue life of the specimen was obtained.


2006 ◽  
Vol 514-516 ◽  
pp. 804-809
Author(s):  
S. Gao ◽  
Ewald Werner

The forging die material, a high strength steel designated W513 is considered in this paper. A fatigue damage model, based on thermodynamics and continuum damage mechanics, is constructed in which both the previous damage and the loading sequence are considered. The unknown material parameters in the model are identified from low cycle fatigue tests. Damage evolution under multi-level fatigue loading is investigated. The results show that the fatigue life is closely related to the loading sequence. The fatigue life of the materials with low fatigue loading first followed by high fatigue loading is longer than that for the reversed loading sequence.


1967 ◽  
Vol 182 (1) ◽  
pp. 657-684 ◽  
Author(s):  
J. Spence ◽  
W. B. Carlson

Nozzles in cylindrical vessels have been of special interest to designers for some time and have offered a field of activity for many research workers. This paper presents some static and fatigue tests on five designs of full size pressure vessel nozzles manufactured in two materials. Supporting and other published work is reviewed showing that on the basis of the same maximum stress mild steel vessels give the same fatigue life as low alloy vessels. When compared on the basis of current codes it is shown that mild steel vessels may have five to ten times the fatigue life of low alloy vessels unless special precautions are taken.


PCI Journal ◽  
2022 ◽  
Vol 67 (1) ◽  
Author(s):  
Jörn Remitz ◽  
Martin Empelmann

Pretensioned concrete beams are widely used as bridge girders for simply supported bridges. Understanding the fatigue behavior of such beams is very important for design and construction to prevent fatigue failure. The fatigue behavior of pretensioned concrete beams is mainly influenced by the fatigue of the prestressing strands. The evaluation of previous test results from the literature indicated a reduced fatigue life in the long-life region compared with current design methods and specifications. Therefore, nine additional high-cycle fatigue tests were conducted on pretensioned concrete beams with strand stress ranges of about 100 MPa (14.5 ksi). The test results confirmed that current design methods and specifications overestimate the fatigue life of embedded strands in pretensioned concrete beams.


2018 ◽  
Vol 165 ◽  
pp. 21002 ◽  
Author(s):  
Antonio J. Abdalla ◽  
Douglas Santos ◽  
Getúlio Vasconcelos ◽  
Vladimir H. Baggio-Scheid ◽  
Deivid F. Silva

In this work 300M steel samples is used. This high-strength steel is used in aeronautic and aerospace industry and other structural applications. Initially the 300 M steel sample was submitted to a heat treatment to obtain a bainític structure. It was heated at 850 °C for 30 minutes and after that, cooled at 300 °C for 60 minutes. Afterwards two types of surface treatments have been employed: (a) using low-power laser CO2 (125 W) for introducing carbon into the surface and (b) plasma nitriding at a temperature of 500° C for 3 hours. After surface treatment, the metallographic preparation was carried out and the observations with optical and electronic microscopy have been made. The analysis of the coating showed an increase in the hardness of layer formed on the surface, mainly, among the nitriding layers. The mechanical properties were analyzed using tensile and fatigue tests. The results showed that the mechanical properties in tensile tests were strongly affected by the bainitic microstructure. The steel that received the nitriding surface by plasma treatment showed better fatigue behavior. The results are very promising because the layer formed on steel surface, in addition to improving the fatigue life, still improves protection against corrosion and wear.


2014 ◽  
Vol 891-892 ◽  
pp. 1451-1456
Author(s):  
Elena Bassoli ◽  
Andrea Baldini ◽  
Andrea Gatto ◽  
Antonio Strozzi ◽  
Lucia Denti

Difficult-to cut-materials are associated with premature tool failure, most likely in the case of complex geometries and this shapes. However, Nickel-based alloys are commonly used in high-temperature and aerospace applications, where thin deep holes are often required. Then, the only viable manufacturing solution relies on non-contact processes, like electrodischarge (ED) drilling. Morphology of ED machined surfaces is significantly different than obtained by metal-cutting operation and is known to jeopardize fatigue strength, but the extent needs to be gauged and related to the process parameters. Aim of the paper is to study the effect of holes (0.8 mm diameter, aspect ratio 10) produced by ED drilling on the fatigue life of Inconel 718. Rotating bending fatigue tests are carried out on specimens drilled under two ED setups, as well as with a traditional cutting tool. Specimens free from holes are fatigued under the same conditions for comparison. Based on previous studies, extremal ED parameters are selected, giving best surface finish versus highest productivity. S-N curves show that the ED process causes a decrease of the fatigue resistance with respect to traditional drilling, whereas the effect of different ED setups is negligible. Maximum productivity can thus be pursued with no threat to fatigue performance. The fatigue limit variation is quantified by using the superposition effect principle: ED drilling causes an increase of the stress concentration factor around 25% if compared to traditional drilling. The macroscopic fatigue behavior is integrated with a study of the effects of the different drilling processes in the micro-scale, by means of a microstructural and fractographic analysis.


2021 ◽  
Vol 1035 ◽  
pp. 292-296
Author(s):  
Zi Chao Peng ◽  
Jun Ying Sheng ◽  
Xu Qing Wang ◽  
Yue Tang

Low cycle fatigue (LCF) properties of a powder metallurgy(PM) nickel base superalloy FGH720Li were systematically studied in this work, including smooth LCF and notched LCF tested at various temperatures and different stress. The relationship between the fatigue life and applied stress was analyzed both for smooth fatigue and notch fatigue tests. The effects of loading frequency and stress ratio on LCF behavior were also studied. As an important influencing factor of the fatigue life in powder metallurgy superalloy, the effect of inclusions on LCF life was also investigated. The results showed that the fatigue properties of FGH720Li alloy was excellent, when tested at the temperature of 450°C and applied stress of 1230MPa, the fatigue life could exceed 5×104 cycles. When tested at 650°C and 1150MPa, the average fatigue life was still beyond 2×105 cycles.


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