Transverse Bending and Axial Compressing Mechanical Characteristics of Carbon Fiber Reinforced Plastic Sandwich Laminated Square Tubes

2020 ◽  
Vol 12 (9) ◽  
pp. 1289-1299
Author(s):  
Xiujie Zhu ◽  
Chao Xiong ◽  
Junhui Yin ◽  
Dejun Yin ◽  
Huiyong Deng

The transverse bending and axial compressing mechanical properties of carbon fiber reinforced plastic (CFRP) sandwich laminated square tubes with two kinds of cores, aluminum honeycomb and aluminum foam, respectively, were studied. The failure mechanism and damage processes of the two different CFRP sandwich laminated square tubes were studied by three-point bending and axial compressing experiments, comparing to CFRP hollow laminated square tube. The three-point bending process of CFRP sandwich laminated square tubes were also simulated in ABAQUS/Explicit and the failure mechanism and modes were deeply analyzed. The analytical model of composite laminated box beam using shear-deformable beam theory was extended to calculate the stiffness characteristics of CFRP sandwich laminated square tubes. The variation of bending, axial and shear stiffness in the linear elastic range were predicted. The results show that, after reaching the peak of three-point bending load, the bearing capacity of CFRP hollow laminated square tube reduced greatly due to the buckling instability of the two vertical sides, while that of the CFRP sandwich laminated square tubes were still considerable. A sudden strength damage occurred in the CFRP sandwich laminated tubes under the axial load, and the sandwich panels could slow down the drop of bearing capacity and increase the energy absorption. The load–displacement histories of numerical simulation and experimental result were in good agreement. The differences between analytically calculated and experimental measured stiffness characteristics were within 6.5%. The bending stiffness and axial stiffness of CFRP sandwich laminated tubes are large when the ply angle in the range from 0 to 45 degrees. Compared with the CFRP aluminum foam sandwich square tube, the specific stiffness and specific energy absorption of CFRP aluminum honeycomb sandwich square tube were higher but the energy absorbed was inferior.

Author(s):  
Toru Kizaki ◽  
Masatoshi Iwama ◽  
Masaru Shiraishi ◽  
Naohiko Sugita

Abstract Reduction of size and weight are required in a development of machine tools that are mainly used in prototyping purposes. It is generally known, however, that when the reduction of size and weight of the structure were both pursued the machining accuracy can possibly be degraded due to insufficient stiffness. It is important to increase the specific stiffness and thermal stability of a machine tools structure for better machining accuracy. In this study we have applied a sheet of carbon fiber reinforced plastic and a sheet of aluminum honeycomb. A sandwich structure made of both materials and the ribs made of carbon fiber reinforced plastic was proposed. The proposed structure showed the increased specific stiffness and the thermal stability which are suited to the machine tools of high accuracy. We investigated the basic performance of the proposed structure by using several beam-shaped samples, in which the static stiffness and thermal expansion was measured and compared. The inserted ribs in the proposed structure was revealed to be suppressing the thermal expansion of the aluminum honeycomb core. After the basic investigation, a 5-axis machining center with the proposed structure was designed. The mechanical and thermal performance of the structure was tested in the finite element analyses. Finally the machining center was manufactured.


Author(s):  
Qinghua Wang ◽  
Shien RI ◽  
Hiroshi Tsuda ◽  
Yosuke Takashita ◽  
Ryuta Kitamura ◽  
...  

The interlaminar shear behavior of a [±45°] laminated carbon fiber reinforced plastic (CFRP) specimen was investigated utilizing microscale strain mapping in a wide field of view. A three-point bending device was developed under a laser scanning microscope, and the full-field strain distributions including normal, shear and principal strains of CFRP in a three-point bending test were measured using a developed sampling Moire technique. The microscale shear strain concentrations at interfaces between each two adjacent layers were successfully detected and found to be positive-negative alternately distributed before damage occurrence. The 45° layers slipped to the right relative to the -45° layers, visualized from the revised Moire phases and shear strain distributions of the angle-ply CFRP under different loads. The absolute values of the shear strain at interfaces gradually rose with the increase of the bending load, and the sudden decrease of the shear strain peak value implied the occurrence of interlaminar damage. The evolution of the shear strain concentrations is useful in the quantitative evaluation of the potential interlaminar shear failure.


Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1684 ◽  
Author(s):  
Qinghua Wang ◽  
Shien Ri ◽  
Hiroshi Tsuda ◽  
Yosuke Takashita ◽  
Ryuta Kitamura ◽  
...  

In this article, the interlaminar shear behavior of a [±45°]4s laminated carbon fiber reinforced plastic (CFRP) specimen is investigated, by utilizing microscale strain mapping in a wide field of view. A three-point bending device is developed under a laser scanning microscope, and the full-field strain distributions, including normal, shear and principal strains on the cross section of CFRP, in a three-point bending test, are measured using a developed sampling Moiré technique. The microscale shear strain concentrations at interfaces between each two adjacent layers were successfully detected and found to be positive-negative alternately distributed before damage occurrence. The 45° layers slipped to the right relative to the −45° layers, visualized from the revised Moiré phases, and shear strain distributions of the angle-ply CFRP under different loads. The absolute values of the shear strain at interfaces gradually rose with the increase of the bending load, and the sudden decrease of the shear strain peak value implied the occurrence of interlaminar damage. The evolution of the shear strain concentrations is useful in the quantitative evaluation of the potential interlaminar shear failure.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 576
Author(s):  
Liang Luo ◽  
Jie Lai ◽  
Jun Shi ◽  
Guorui Sun ◽  
Jie Huang ◽  
...  

This paper investigates the working performance of reinforcement concrete (RC) beams strengthened by Carbon-Fiber-Reinforced Plastic (CFRP) with different anchoring under bending moment, based on the structural stressing state theory. The measured strain values of concrete and Carbon-Fiber-Reinforced Plastic (CFRP) sheet are modeled as generalized strain energy density (GSED), to characterize the RC beams’ stressing state. Then the Mann–Kendall (M–K) criterion is applied to distinguish the characteristic loads of structural stressing state from the curve, updating the definition of structural failure load. In addition, for tested specimens with middle anchorage and end anchorage, the torsion applied on the anchoring device and the deformation width of anchoring device are respectively set parameters to analyze their effects on the reinforcement performance of CFRP sheet through comparing the strain distribution pattern of CFRP. Finally, in order to further explore the strain distribution of the cross-section and analyze the stressing-state characteristics of the RC beam, the numerical shape function (NSF) method is proposed to reasonably expand the limited strain data. The research results provide a new angle of view to conduct structural analysis and a reference to the improvement of reinforcement effect of CFRP.


Crystals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 311
Author(s):  
Chan-Jung Kim

Previous studies have demonstrated the sensitivity of the dynamic behavior of carbon-fiber-reinforced plastic (CFRP) material over the carbon fiber direction by performing uniaxial excitation tests on a simple specimen. However, the variations in modal parameters (damping coefficient and resonance frequency) over the direction of carbon fiber have been partially explained in previous studies because all modal parameters have only been calculated using the representative summed frequency response function without modal analysis. In this study, the dynamic behavior of CFRP specimens was identified from experimental modal analysis and compared five CFRP specimens (carbon fiber direction: 0°, 30°, 45°, 60°, and 90°) and an isotropic SCS13A specimen using the modal assurance criterion. The first four modes were derived from the SCS13A specimen; they were used as reference modes after verifying with the analysis results from a finite element model. Most of the four mode shapes were found in all CFRP specimens, and the similarity increased when the carbon fiber direction was more than 45°. The anisotropic nature was dominant in three cases of carbon fiber, from 0° to 45°, and the most sensitive case was found in Specimen #3.


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