Fabrication of Mg2Si Thermoelectric Materials by Mechanical Alloying and Spark-Plasma Sintering Process

2006 ◽  
Vol 6 (11) ◽  
pp. 3429-3432
Author(s):  
Chung-Hyo Lee ◽  
Seong-Hee Lee ◽  
Sung-Yong Chun ◽  
Sang-Jin Lee
Keyword(s):  
Grain Size ◽  
Mechanical Alloying ◽  
Spark Plasma Sintering ◽  
Room Temperature ◽  
Atomic Ratio ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma

A mixture of pure Mg and Si powders with an atomic ratio 2:1 has been subjected to mechanical alloying (MA) at room temperature to prepare the Mg2Si thermoelectric material. Mg2Si intermetallic compound with a grain size of 50 nm can be obtained by MA of Mg66.7Si33.3 powders for 60 hours and subsequently annealed at 620 °C. Consolidation of the MA powders was performed in a spark plasma sintering (SPS) machine using graphite dies up to 800–900 °C under 50 MPa. The shrinkage of consolidated samples during SPS was significant at about 250 °C and 620 °C. X-ray diffraction data shows that the SPS compact from 60 h MA powders consolidated up to 800 °C consists of only nanocrystalline Mg2Si compound with a grain size of 100 nm.

Development of WC-Fe3Al Composites by Spark Plasma Sintering Process

2016 ◽  
Vol 881 ◽  
pp. 307-312
Author(s):  
Luis Antonio C. Ybarra ◽  
Afonso Chimanski ◽  
Sergio Gama ◽  
Ricardo A.G. da Silva ◽  
Izabel Fernanda Machado ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Zinc Stearate ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Al Composite ◽  
Spark Plasma ◽  
Short Time ◽  
Vibration Mill

Tungsten carbide (WC) based composites are usually produced with cobalt, but this binder has the inconvenience of shortage, unstable price and potential carcinogenicity. The objective of this study was to develop WC composite with intermetallic Fe3Al matrix. Powders of WC, iron and aluminum, with composition WC-10 wt% Fe3Al, and 0.5 wt% zinc stearate were milled in a vibration mill for 6 h and sintered in a SPS (spark plasma sintering) furnace at 1150 °C for 8 min under pressure of 30 MPa. Measured density and microstructure analysis showed that the composite had significant densification during the (low-temperature, short time) sintering, and X-ray diffraction analysis showed the formation of intermetallic Fe3Al. Analysis by Vickers indentation resulted in hardness of 11.2 GPa and fracture toughness of 24.6 MPa.m1/2, showing the feasibility of producing dense WC-Fe3Al composite with high mechanical properties using the SPS technique.

Spark Plasma Sintering of Ti-4.5Al-3V-2Fe-2Mo (SP-700)

2010 ◽  
Vol 654-656 ◽  
pp. 819-822
Author(s):  
Genki Kikuchi ◽  
Hiroshi Izui ◽  
Yuya Takahashi ◽  
Shota Fujino
Keyword(s):  
Spark Plasma Sintering ◽  
Room Temperature ◽  
Volume Fraction ◽  
Titanium Boride ◽  
Tensile Tests ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Tib2 Particles

In this study, we focused on the sintering performance of Ti-4.5Al-3V-2Mo-2Fe (SP-700) and mechanical properties of SP-700 reinforced with titanium boride (TiB/SP-700) fabricated by spark plasma sintering (SPS). TiB whiskers formed in titanium by a solid-state reaction of titanium and TiB2 particles were analyzed with scanning electron microscopy and X-ray diffraction. The TiB/SP-700 was sintered at temperatures of 1073, 1173, and 1273 K and a pressure of 70 MPa for 10, 30, and 50 min. The volume fraction of TiB ranged from 1.7 vol.% to 19.9 vol.%. Tensile tests of TiB/SP-700 were conducted at room temperature, and the effect of TiB volume fraction on the tensile properties was investigated.

Preparation of Cerium Stabilized Zirconia Bulk Ceramics by Spark Plasma Sintering

2020 ◽  
Vol 405 ◽  
pp. 396-401
Author(s):  
Marek Vojtko ◽  
Alexandra Kovalcikova ◽  
Viktor Puchý ◽  
Ondrej Milkovič
Keyword(s):  
Spark Plasma Sintering ◽  
Phase Changes ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
Stabilized Zirconia ◽  
X Ray ◽  
Microstructure Observation ◽  
Structure Changes ◽  
Plasma Sintering ◽  
Spark Plasma

In the present study, bulk 10 % cerium stabilized zirconia was prepared by spark plasma sintering technique. Various time temperatures regimes were used and prepared sample were subjected to microstructure observation by electron microscopy and X-ray diffraction and mechanical testing by nanoindentations. It was shown, that conditions of spark plasma sintering process can strongly influence properties of resultant sample, mainly grain size which warried from some tens or hundreds of nanometre to approximately 100 micrometres. Also some structure changes in the sintering process were observed resulted to phase changes and decomposition.

scholarly journals Structure and Deformation Behavior of Ti-SiC Composites Made by Mechanical Alloying and Spark Plasma Sintering

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1276 ◽  
Author(s):  
Dariusz Garbiec ◽  
Volf Leshchynsky ◽  
Alberto Colella ◽  
Paolo Matteazzi ◽  
Piotr Siwak
Keyword(s):  
Mechanical Alloying ◽  
Spark Plasma Sintering ◽  
Indentation Size Effect ◽  
Sintering Temperature ◽  
High Energy ◽  
Indentation Size ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Energy Ball

Combining high energy ball milling and spark plasma sintering is one of the most promising technologies in materials science. The mechanical alloying process enables the production of nanostructured composite powders that can be successfully spark plasma sintered in a very short time, while preserving the nanostructure and enhancing the mechanical properties of the composite. Composites with MAX phases are among the most promising materials. In this study, Ti/SiC composite powder was produced by high energy ball milling and then consolidated by spark plasma sintering. During both processes, Ti3SiC2, TiC and Ti5Si3 phases were formed. Scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction study showed that the phase composition of the spark plasma sintered composites consists mainly of Ti3SiC2 and a mixture of TiC and Ti5Si3 phases which have a different indentation size effect. The influence of the sintering temperature on the Ti-SiC composite structure and properties is defined. The effect of the Ti3SiC2 MAX phase grain growth was found at a sintering temperature of 1400–1450 °C. The indentation size effect at the nanoscale for Ti3SiC2, TiC+Ti5Si3 and SiC-Ti phases is analyzed on the basis of the strain gradient plasticity theory and the equation constants were defined.

Spark Plasma Sintering of Paper-Derived Ti3AlC2-Based Composites: Influence of Sintering Temperature

2021 ◽  
Vol 1016 ◽  
pp. 1790-1796
Author(s):  
Maxim Syrtanov ◽  
Egor Kashkarov ◽  
Tatyana Murashkina ◽  
Nahum Travitzky
Keyword(s):  
Phase Composition ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Total Content ◽  
X Ray Diffraction ◽  
X Ray ◽  
Carbide Phases ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Scanning Electron

This paper describes the influence of sintering temperature on phase composition and microstructure of paper-derived Ti3AlC2 composites fabricated by spark plasma sintering. The composites were sintered at 100 MPa pressure in the temperature range of 1150-1350 °C. Phase composition and microstructure were analyzed by X-ray diffraction and scanning electron microscopy, respectively. The multiphase structure was observed in the sintered composites consisting of Ti3AlC2, Ti2AlC, TiC and Al2O3 phases. The decomposition of the Ti3AlC2 phase into Ti2AlC and TiC carbide phases was observed with temperature rise. The total content of Ti3AlC2 and Ti2AlC phases was reduced from 84.5 vol.% (1150 °C) to 69.5 vol.% (1350 °C). The density of composites affected by both the content of TiC phase and changes in porosity.

Microstructures and Mechanical Properties of Ti-43Al-5V-4Nb-Y Alloy Consolidated by Spark Plasma Sintering

2016 ◽  
Vol 704 ◽  
pp. 183-189
Author(s):  
Yong Jun Su ◽  
Yi Feng Zheng ◽  
De Liang Zhang ◽  
Fan Tao Kong
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Tial Alloy ◽  
Tensile Tests ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Fully Lamellar

TiAl alloy with a composition of Ti-43Al-5V-4Nb-Y (at.%) was prepared by spark plasma sintering (SPS). The TiAl powders were sintered between 650°C and 1300°C for 5 min under different loads. With the increasing of the temperature, the diffusion of the elements can be observed. Full compaction is achieved in a short period of time and the overall processing duration does not exceed 30 min. A fully lamellar structure was seen in the TiAl alloy after heat treatment. The microstructures of the samples were determined by X-ray diffraction and scanning electron microscopy. Their mechanical properties were evaluated by tensile tests performed at room temperature

Solid-State Synthesis of Magnesium Silicide via Repeated Plastic Working and Spark Plasma Sintering

2005 ◽  
Vol 475-479 ◽  
pp. 2895-2898
Author(s):  
Hideki Oginuma ◽  
Katsuyoshi Kondoh ◽  
Takashi Yamaguchi ◽  
Eiji Yuasa
Keyword(s):  
Solid State ◽  
Spark Plasma Sintering ◽  
Bulk Material ◽  
Magnesium Silicide ◽  
X Ray Diffraction ◽  
Plastic Working ◽  
X Ray ◽  
Plasma Sintering ◽  
Elemental Powder Mixture ◽  
Spark Plasma

In this study, the solid-state reaction to form Mg2Si bulky materials via spark plasma sintering (SPS) process was discussed. Elemental powder mixture of Mg-33.33mol%Si was refined and consolidated as green compacts by repeated plastic working (RPW) SPS was performed to synthesize and sinter magnesium silicide at 1100K from the RPWed compact. The only peaks of Mg2Si, not Mg and Si, were detected by X-ray diffraction analysis. Mg2Si bulky intermetallic began to shrink above 800K during SPS process, and its densification significantly occurred. The density of SPSed Mg2Si bulk material is about 100% of the theoretically relative one.

Stoichiometric Controlling of Spark Plasma Sintered Boron-Carbon Ceramics

2009 ◽  
Vol 66 ◽  
pp. 25-28 ◽  
Author(s):  
Song Zhang ◽  
Chuan Bin Wang ◽  
Qiang Shen ◽  
Lian Meng Zhang
Keyword(s):  
Photoelectron Spectroscopy ◽  
Measurement Data ◽  
Atomic Ratio ◽  
Molar Ratio ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Carbon Ceramic ◽  
Boron Carbon

A group of boron-carbon ceramic material was in-situ synthesized and densified simultaneously via Spark Plasma Sintering (SPS) technique from carbon and boron element powders with different molar ratio. The phase structures of samples with different B/C molar ratio were characterized by X-ray Diffraction (XRD). The B/C atomic ratio of the sintered materials was calculated from X-ray photoelectron spectroscopy (XPS) measurement data. Meanwhile, the chemical analysis (CA) method had also been taken to verify the B/C atomic ratio. Finally, the experience equation had been obtained to control the B/C atomic ratio of sintered samples.

THE GROWTH OF MnSi1.73 PREPARED BY SPARK PLASMA SINTERING

2004 ◽  
Vol 18 (01) ◽  
pp. 87-93 ◽  
Author(s):  
ZHIMIN WANG ◽  
YIDONG WU ◽  
YUANJIN HE
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
Mechanical Pressure ◽  
Growth Processes ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Scanning Electron

Crystals of MnSi 1.73 were prepared by Spark Plasma Sintering (SPS) technique, analyzed by X-ray diffraction (XRD), and invested by metalogragh and scanning electron microscopy (SEM). The growth processes of the samples were studied. It was found that the Mn–Si powders partly formed MnSi 1.73 crystals at 912–937 K under the mechanical pressure of 20 MPa in low vacuum (about 5.0 Pa), and fully formed MnSi 1.73 crystals after sintered at 1173 K for 15 minutes under 40 MPa.

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