Damage Progress of Structural Steel Under Cyclic Loading Using an Elastoplastic Damage Model

2012 ◽  
Vol 8 (1) ◽  
pp. 638-642
Author(s):  
Dong-Keon Kim ◽  
Sung-Woo Shin ◽  
Gary F. Dargush
Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 954
Author(s):  
Hailong Wang ◽  
Wenping Deng ◽  
Tao Zhang ◽  
Jianhua Yao ◽  
Sujuan Wang

Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. The precipitates generation not only changes the material properties but also induces imperfections on the generated surface, therefore increasing surface roughness for Al6061 in UPDC. To investigate precipitate effect so as to make a more precise control for the surface quality of the diamond turned Al6061, it is necessary to confirm the compositions and material properties of the precipitates. Previous studies have indicated that the major precipitate that induces scratch marks on the diamond turned Al6061 is an AlFeSi phase with the composition of Al86.1Fe8.3Si5.6. Therefore, in this paper, to study the material properties of the AlFeSi phase and its influences on ultra-precision machining of Al6061, an elastoplastic-damage model is proposed to build an elastoplastic constitutive model and a damage failure constitutive model of Al86.1Fe8.3Si5.6. By integrating finite element (FE) simulation and JMatPro, an efficient method is proposed to confirm the physical and thermophysical properties, temperature-phase transition characteristics, as well as the stress–strain curves of Al86.1Fe8.3Si5.6. Based on the developed elastoplastic-damage parameters of Al86.1Fe8.3Si5.6, FE simulations of the scratch test for Al86.1Fe8.3Si5.6 are conducted to verify the developed elastoplastic-damage model. Al86.1Fe8.3Si5.6 is prepared and scratch test experiments are carried out to compare with the simulation results, which indicated that, the simulation results agree well with those from scratch tests and the deviation of the scratch force in X-axis direction is less than 6.5%.


2019 ◽  
Vol 21 (4) ◽  
Author(s):  
Nishant Kumar ◽  
Bettina Suhr ◽  
Stefan Marschnig ◽  
Peter Dietmaier ◽  
Christof Marte ◽  
...  

Abstract Ballasted tracks are the commonly used railway track systems with constant demands for reducing maintenance cost and improved performance. Elastic layers are increasingly used for improving ballasted tracks. In order to better understand the effects of elastic layers, physical understanding at the ballast particle level is crucial. Here, discrete element method (DEM) is used to investigate the effects of elastic layers – under sleeper pad ($$\text {USP}$$USP) at the sleeper/ballast interface and under ballast mat ($$\text {UBM}$$UBM) at the ballast/bottom interface – on micro-mechanical behavior of railway ballast. In the DEM model, the Conical Damage Model (CDM) is used for contact modelling. This model was calibrated in Suhr et al. (Granul Matter 20(4):70, 2018) for the simulation of two different types of ballast. The CDM model accounts for particle edge breakage, which is an important phenomenon especially at the early stage of a tamping cycle, and thus essential, when investigating the impact of elastic layers in the ballast bed. DEM results confirm that during cyclic loading, $$\text {USP}$$USP reduces the edge breakage at the sleeper/ballast interface. On the other hand, $$\text {UBM}$$UBM shows higher particle movement throughout the ballast bed. Both the edge breakage and particle movement in the ballast bed are found to influence the sleeper settlement. Micro-mechanical investigations show that the force chain in deeper regions of the ballast bed is less affected by $$\text {USP}$$USP for the two types of ballast. Conversely, dense lateral forces near to the box bottom were seen with $$\text {UBM}$$UBM. The findings are in good (qualitative) agreement with the experimental observations. Thus, DEM simulations can aid to better understand the micro-macro phenomena for railway ballast. This can help to improve the track components and track design based on simulation models taking into account the physical behavior of ballast. Graphical Abstract


Author(s):  
Piotr Bednarz ◽  
Jaroslaw Szwedowicz

The Haensel damage model correlates lifetime of a component until crack initiation to the dissipated and stored energy in the material during cyclic loading. The crack initiation is influenced by mean stresses. The Haensel damage model considers the mean stress effect by including compressive and tensile stresses in calculations of elastic strain energy during cyclic loading conditions. The goal of the paper is to extend the above model to predict crack propagation under large cyclic plasticity and non-proportional loading conditions. After voids initiation onset of necking, voids growth and linking takes place among them. During this process a mesocrack is created. This stage of fracture involves the same amount of released energy for new crack surface creation as dissipated energy for mesocrack initiation. The amount of dissipated and stored energy is related to the process zone size and to the number of cycles. Ilyushin’s postulate is used to calculate the amount of dissipated energy. In order to consider a contribution of tensile stresses only during loading to crack propagation, tensile/compressive split is performed for the stress tensor. One of the key drivers of this paper is to provide a straightforward engineering approach, which does not require explicit modelling of cracks. The proposed mathematical approach accounts for redistribution of stresses, strains and energy during crack propagation. This allows to approximate the observed effect of distribution of dissipated energy on the front of a crack tip. The developed approach is validated through FE (Finite Element) simulations of the Dowling and Begley experiment. The Haensel lifetime prediction of Dowling’s experiment is in good agreement with the experimental data and the explicit FE results. Finally, the proposed mathematical approach simplifies significantly the engineering effort for Nonlinear Fracture Mechanics lifetime prediction by avoiding the requirement to simulate real crack propagation using node base release methods, XFEM or remeshing procedures.


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