scholarly journals Design and Performance Research of Flexible Drill Pipe Joint Based on Bionic Theory

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Chuanliu Wang ◽  
Pei Ju
Keyword(s):  
Flow Field ◽  
Mechanical Performance ◽  
Mechanical Test ◽  
Drilling Fluid ◽  
Fluid Velocity ◽  
Drill Pipe ◽  
Transmission Function ◽  
Study Results ◽  
Pipe Joints ◽  
Pipe Joint

Fatigue fracture is the main failure form of mining drill pipe joints, which directly leads to the occurrence of drill pipe drop accidents. Based on the principle of engineering bionics, the spine structure and kinematic behavior characteristics of cheetah were studied; the bionic design and trial production of drill pipe joints were carried out. For the bionic drill pipe joint, it separates the torsion transmission function from the connection function, and when the torsion transmission function of the joint fails, the connection function is still effective, so as to achieve the effect of “breaking the bones and connecting the ribs.” The mechanical and flow field properties of the bionic drill pipe joint were analyzed. Mechanical test results showed that, for the bionic drill pipe joint, the average tensile capacity was 555.48 kN and the average torsion capacity was 8914.13 N·m, which met the mechanical performance requirements. The flow field numerical simulation results showed that, when the drilling fluid velocity field and pressure field were stable and change evenly, there is no risk of leakage. The study results can provide a new research idea for the research and development of mine drill pipe joint with long life and antidropping function.

Experimental research on improving the wear resistance and anti-friction properties of drill pipe joints

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Zhiqiang Huang ◽  
Zhongquan Yin ◽  
Wei Wu
Keyword(s):  
Wear Resistance ◽  
Friction And Wear ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Flame Spray ◽  
Wear Resistant ◽  
Content Type ◽  
Pipe Joints ◽  
Friction Performance ◽  
Pipe Joint

Purpose The purpose of this study is to solve the oil drill pipe joints and casing excessive wear problems and to improve the drill pipe joint-casing wear resistance and anti-friction properties. Design/methodology/approach On the surface of the drill pipe joints using oxyacetylene flame bead weld (BW) wear-resistant welding wire ARNCO-100XTTM prepares welding layer, high-velocity oxygen fuel (HVOF) Cr3C275-NiCr25 prepares coating and subsonic flame spray and remelt (SFSR) Ni60 prepares coating, then comparing and analyzing the friction and wear of the three types of wear-resistant layers and the casing under the condition of 1.8 g/cm3 mud drilling fluid lubrication. The wear resistance and anti-friction performance of the drill pipe joints were evaluated based on the wear situation, finally revealing its friction and wear mechanisms. Findings Three types of wear-resistant layers can improve the surface wear resistance of drill pipe joints, the wear-resistant layer and the substrate are well combined and the welding layers and coating are both dense and uniform. The wear resistance of the HVOF-Cr3C275-NiCr25 coating is 10.9 times that of the BW-ARNCO-100XTTM weld layer, and the wear resistance of the SFSR-Ni60 weld layer is 2.45 times that of the BW-ARNCO-100XTTM weld layer. The anti-friction properties of SFSR-Ni60 welding layer is the best, followed by HVOF-Cr3C275-NiCr25 coating, and the anti-friction properties of BW-ARNCO-100XTTM welding layer is the worst among the three. Originality/value The research results of this paper have great practical value in the process and material of improving the wear resistance and anti-friction performance of the drill pipe joint casing.

scholarly journals Corrosion and Wear Behavior of WC–10Co4Cr Coating under Saturated Salt Drilling Fluid

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7379
Author(s):  
Hao Yin ◽  
Jian Liang ◽  
Xiaoyong Ren ◽  
Jie Zhao ◽  
Xin He ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Corrosion Potential ◽  
Erosion Resistance ◽  
Wear Behavior ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Corrosion Current ◽  
Corrosion And Wear ◽  
Simulation Results ◽  
Pipe Joint

Coating on the surface is one of the main ways to improve the corrosion resistance and wear resistance of materials. In this work, the corrosion, erosion, and wear resistance of WC–10Co4Cr coating and 27CrMoV substrate were compared by simulating the actual working conditions of the drill pipe. The simulation results show that the most serious corrosion occurred at the pipe body and the dominating erosion arose at the pipe joint closing to the inlet of the flow field. WC–10Co4Cr coating has excellent protection to 27CrMoV substrate, resulting in a 400 mV increase in corrosion potential, a two-orders-of-magnitude decrease in the corrosion current, and four times the improvement of the impedance value. The erosion resistance of the WC–10Co4Cr coating increased to more than 30% higher than that of the 27CrMoV substrate. The friction coefficient of the WC–10Co4Cr coating was much lower than that of the 27CrMoV substrate, and the wear resistance of the coating was higher than that of the substrate.

scholarly journals Effect of drill pipe orbital motion on non-Newtonian fluid flow in an eccentric wellbore: a study with computational fluid dynamics

2021 ◽  
Author(s):  
Hicham Ferroudji ◽  
Ahmed Hadjadj ◽  
Titus Ntow Ofei ◽  
Rahul Narayanrao Gajbhiye ◽  
Mohammad Azizur Rahman ◽  
...  
Keyword(s):  
Power Law ◽  
Orbital Motion ◽  
Drilling Fluid ◽  
Fluid Velocity ◽  
Drill Pipe ◽  
Drill String ◽  
Diameter Ratio ◽  
Correct Prediction ◽  
Eccentric Annulus ◽  
The Impact

AbstractTo ensure an effective drilling operation of an explored well, the associated hydraulics program should be established carefully based on the correct prediction of a drilling fluid’s pressure drop and velocity field. For that, the impact of the drill string orbital motion should be considered by drilling engineers since it has an important influence on the flow of drilling fluid and cuttings transport process. In the present investigation, the finite volume method coupled with the sliding mesh approach is used to analyze the influence of the inner cylinder orbital motion on the flow of a power-law fluid (Ostwald-de Waele) in an annular geometry. The findings indicate that the orbital motion positively affects the homogeneity of the power-law axial velocity through the entire eccentric annulus; however, this impact diminishes as the diameter ratio increases. In addition, higher torque is induced when the orbital motion occurs, especially for high values of eccentricity and diameter ratio; nonetheless, a slight decrease in torque is recorded when the fluid velocity increases.

Computer Optimizing of Bevel Angles for Welded Pipe Joints

1986 ◽  
Vol 2 (01) ◽  
pp. 18-22 ◽  
Author(s):  
H. W. Mergler
Keyword(s):  
Direct Relationship ◽  
Considerable Reduction ◽  
Pipe Joints ◽  
Welded Pipe ◽  
Weld Area ◽  
Pipe Joint

There is a direct relationship between pipe joint welding times and applied weld volume. This paper gives the computations necessary to define the locus for the branch saddle as a function of certain variables and of the optimized bevel angle. Joint configurations were studied for weld area variations for both fixed and optimized bevel angle configurations. Results demonstrated a considerable reduction in weld volume when the optimized volume was compared with the volume obtained using a fixed bevel angle.

Pipe stick problems of deep well drilling

2021 ◽  
Vol 66 (05) ◽  
pp. 192-195
Author(s):  
Rövşən Azər oğlu İsmayılov ◽  
Keyword(s):  
Drilling Fluid ◽  
Drill Pipe ◽  
Drill String ◽  
Differential Pressure ◽  
Drilling Mud ◽  
Fluid Circulation ◽  
Well Drilling ◽  
Deep Well ◽  
Pressure Pipe ◽  
Bottomhole Pressure

The aricle is about the pipe stick problems of deep well drilling. Pipe stick problem is one of the drilling problems. There are two types of pipe stick problems exist. One of them is differential pressure pipe sticking. Another one of them is mechanical pipe sticking. There are a lot of reasons for pipe stick problems. Indigators of differential pressure sticking are increase in torque and drug forces, inability to reciprocate drill string and uninterrupted drilling fluid circulation. Key words: pipe stick, mecanical pipe stick,difference of pressure, drill pipe, drilling mud, bottomhole pressure, formation pressure

Scaling Formulae for the Wellbore Hydraulics Similitude with Drill Pipe Rotation and Eccentricity

2021 ◽  
Author(s):  
Thad Nosar ◽  
Pooya Khodaparast ◽  
Wei Zhang ◽  
Amin Mehrabian
Keyword(s):  
Power Law ◽  
Flow Rate ◽  
Annular Flow ◽  
Rotation Speed ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Flow Loop ◽  
Annular Flows ◽  
Fluid Rheology ◽  
Pipe Rotation

Abstract Equivalent circulation density of the fluid circulation system in drilling rigs is determined by the frictional pressure losses in the wellbore annulus. Flow loop experiments are commonly used to simulate the annular wellbore hydraulics in the laboratory. However, proper scaling of the experiment design parameters including the drill pipe rotation and eccentricity has been a weak link in the literature. Our study uses the similarity laws and dimensional analysis to obtain a complete set of scaling formulae that would relate the pressure loss gradients of annular flows at the laboratory and wellbore scales while considering the effects of inner pipe rotation and eccentricity. Dimensional analysis is conducted for commonly encountered types of drilling fluid rheology, namely, Newtonian, power-law, and yield power-law. Appropriate dimensionless groups of the involved variables are developed to characterize fluid flow in an eccentric annulus with a rotating inner pipe. Characteristic shear strain rate at the pipe walls is obtained from the characteristic velocity and length scale of the considered annular flow. The relation between lab-scale and wellbore scale variables are obtained by imposing the geometric, kinematic, and dynamic similarities between the laboratory flow loop and wellbore annular flows. The outcomes of the considered scaling scheme is expressed in terms of closed-form formulae that would determine the flow rate and inner pipe rotation speed of the laboratory experiments in terms of the wellbore flow rate and drill pipe rotation speed, as well as other parameters of the problem, in such a way that the resulting Fanning friction factors of the laboratory and wellbore-scale annular flows become identical. Findings suggest that the appropriate value for lab flow rate and pipe rotation speed are linearly related to those of the field condition for all fluid types. The length ratio, density ratio, consistency index ratio, and power index determine the proportionality constant. Attaining complete similarity between the similitude and wellbore-scale annular flow may require the fluid rheology of the lab experiments to be different from the drilling fluid. The expressions of lab flow rate and rotational speed for the yield power-law fluid are identical to those of the power-law fluid case, provided that the yield stress of the lab fluid is constrained to a proper value.

Pipe Joint Management for Risers and Pipelines

2021 ◽  
Author(s):  
Ghiath (Guy) Mansour
Keyword(s):  
Fatigue Strength ◽  
Stress Concentration ◽  
Software Development ◽  
Wall Thickness ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Joint Management ◽  
Pipe Joints ◽  
Best Fit ◽  
Pipe Joint

Abstract Minimizing the stress concentration factor (SCF) in pipe joint welding subjected to fatigue is a major concern. Machining the joint ends is one way to achieve this. However, this adds cost, time, risk of potential crack starters, and loss of wall thickness which is detrimental for fatigue, strength, and engineering criticality assessment (ECA) in particular. Pipe joint sorting (certain joints in sequence) and end matching (rotating the pipe joints for best fit) are other ways. However, this adds time, costly logistics, risk of errors, and does not guarantee the minimum possible SCF is achieved. In a typical project, more pipe joints are procured than required in order to mitigate contingencies. For pipelines, this overage is typically a percentage of the required number of joints or pipeline length. For risers, typically double the required number of joints is procured where half of the joints is sent offshore for installation and the remaining half is kept onshore for a spare riser. Then, it becomes very important to send for installation the best pipe joints that produce the best (lowest) SCFs out of the entire batch of pipe joints. This requires calculating the SCF for every potential match of any random joints to be welded together, and then choosing the best joints. Performing such calculations by spreadsheet is not feasible considering the tremendous number of required iterations and calculations. A pipe joint management software development is presented herein which accomplishes this task and examples provided to illustrate the benefits. Note: Selecting pipe joints with the best end measurements, whether ID, OD, OOR, or thickness does not guarantee that the minimum possible SCFs will be achieved since the SCF is a function of all those measurements.

Treatment of Drilling Fluid to Combat Drill Pipe Corrosion

CORROSION ◽  
1990 ◽  
Vol 46 (9) ◽  
pp. 778-782 ◽  
Author(s):  
M. A. Al-Marhoun ◽  
S. S. Rahman
Keyword(s):  
Drilling Fluid ◽  
Drill Pipe

scholarly journals Numerical simulation and experimental research of cavitation nozzle based on equation curve

2021 ◽  
Author(s):  
Lifu Wang ◽  
Dongyan Shi ◽  
Zhixun Yang ◽  
Guangliang Li ◽  
Chunlong Ma ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Reynolds Number ◽  
Flow Field ◽  
High Speed ◽  
Quadratic Equation ◽  
Outer Contour ◽  
Study Results ◽  
Fluent Software ◽  
The Impact ◽  
Better Than

Abstract To further investigate and improve the cleaning ability of the cavitation nozzle, this paper proposes a new model that is based on the Helmholtz nozzle and with the quadratic equation curve as the outer contour of the cavitation chamber. First, the numerical simulation of the flow field in the nozzle chamber was conducted using FLUENT software to analyze and compare the impact of the curve parameters and Reynolds number on the cleaning effect. Next, the flow field was captured by a high-speed camera in order to study the cavitation cycle and evolution process. Then, experiments were performed to compare the cleaning effect of the new nozzle with that of the Helmholtz nozzle. The study results demonstrate that effective cavitation does not occur when the diameter of the cavitation chamber is too large. For the new nozzle, with the increase of the Reynolds number, the degree of cavitation in the chamber first increases and then decreases; the cleaning effect is much better than that of a traditional Helmholtz nozzle under the same conditions; the nozzle has the best cleaning effect for the stand-off distance of 300 mm.

Sign in / Sign up

Export Citation Format

Share Document