scholarly journals Dynamic Analysis of Percussion Drilling System under Harmonic Impact

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Yijin Zeng ◽  
Shidong Ding ◽  
Jinchao Xu ◽  
Qunai Hu ◽  
Xiaojie Cui

As a new efficient rock-breaking technology, harmonic impact drilling technology has received great attention, but the research on its rock-breaking mechanism is insufficient, which limits its development. Based on the theory of vibration, a simplified model of high-frequency harmonic vibration impact system is established in this paper. The numerical model was solved by Matlab and the motion equations of drill bit and rock at different stages of motion are obtained, respectively. Based on the factor analysis of the mathematical model, the dynamic characteristics of the impact system under harmonic excitation are studied. Finally, numerical simulations are carried out to further analyze the drilling effect of harmonic impact drilling and verify the correctness of the simplified model. The results show that when the excitation frequency equals the resonance frequency of rock, the vibration displacement of rock reaches the peak value. The drilling speed is greatly increased by harmonic impact drilling compared with conventional drilling.

Author(s):  
F. Lu ◽  
C. Zhang ◽  
J. Sun ◽  
J.X. Tian ◽  
M. Liu ◽  
...  

In order to improve working efficiency of the tunneling process and extend working life of disc cutter, explore the impact of cutter spacing and loading for the cutter rock-breaking effect. With the theory of rock crushing, Based on the finite element analysis software ABAQUS, the process of disc cutter breaking rock is simulated, considering the adjacent cutters sequential constraints, then, to make sure two cutter space with the method of SE in experiment.The simulation results showed that the optimal cutter spacings were both about 80mm in the same loading and the sequentially loading, but the rock-breaking effect of sequentially loading is better than the same loading. The experimental data showed that the minimum specific energy of rock breaking is appeared cutter spacing between 80mm and 90mm. Thus, the correctness and rationality of the simulation was verified. The study is good for understanding the rock-breaking mechanism of double disc cutter and has a certain promoting value to optimize TBM cutter system.Keywords:TBM, rock fragmentation, ABAQUS, cutter spacing, sequentially cutting


2015 ◽  
Vol 39 (2) ◽  
pp. 281-291 ◽  
Author(s):  
Changgen Bu ◽  
Long Sun ◽  
Yuanbiao Hu ◽  
Bairu Xia

The undisturbed sampling of the overburden soil is attracting increased attention due to the rapid increases in the construction of large-scale domestic foundations and environmental protection engineering. To date, systematic theoretical research on sonic drilling technology has rarely been published. In the present paper, the vibration response induced by sonic harmonic excitation is studied by modeling the flexible drill string of a sonic drill; its dynamic theory and design methodology have been developed, which reveal effects of the excitation frequency, the structural parameters on vibration response of the drill string. The study of sonic drill string vibration is beneficial for improving the drilling efficiency and reducing the damage.


2000 ◽  
Vol 122 (2) ◽  
pp. 210-221 ◽  
Author(s):  
Jakob Knudsen ◽  
Ali R. Massih

The vibration and impact dynamics of a periodically forced loosely supported beam are analyzed. The wear work rates at impact points are evaluated. The considered beam is clamped at one end, and constrained against unilateral contact at contact sites, with or without friction, near the other end. In this work, the structure is modeled by a Bernoulli-type beam supported by springs using finite element method. Our model calculations are compared with measurements of contact forces and displacements made on a loosely supported rod that was subjected to harmonic loading. Furthermore, the dynamics of vibro-impacts are characterized by evaluating the impact velocity as a function of harmonic excitation frequency for two idealizations of the aforementioned structure. [S0094-9930(00)01002-7]


Author(s):  
Tiancheng Fang ◽  
Fushen Ren ◽  
Hanxu Liu ◽  
Yuan Zhang ◽  
Jianxun Cheng

AbstractIncreasing drilling speed and efficiency of hard formation for deep and ultra-deep well is one of the international recognized drilling problems and key technologies to be tackled urgently. Particle jet impact drilling technology is an efficient non-contact rock-breaking method to overcome slow drilling speed, which has great development and application potential in drilling speed-increase of hard formation and deep well. High efficiency drilling technology and rock-breaking speed-increase mechanism in high temperature, high pressure and high hardness formations of deep and ultra-deep wells were mainly focused and keynoted in this paper. With extensive investigation of domestic and foreign literature, the working principle, key technical devices, deep-well-rock mechanical characteristic, unconventional constitutive model and rock-breaking mechanism of particle jet impact drilling technology were analyzed, which proved the feasibility and high efficiency for deep and hard stratum, and also, dynamic failure mechanism of rock needs to be elaborated by constructing the constitutive model with high temperature and pressure. Meanwhile, the major problems to be solved at present and development direction future were summarized, which mainly included: miniaturization of drilling equipment and individualization of drilling bit; optimization of jet parameters and the evaluation method of rock-breaking effect; establishment of mechanical property and unconventional constitutive model of deep-well-rock; rock-breaking mechanism and dynamic response under particle jet coupling impact. The research can help for better understanding of deep-well drilling speed-increasing technology and also promote the development and engineering application of particle jet impact drilling speed-increase theory and equipment.


2015 ◽  
Vol 2015 ◽  
pp. 1-34 ◽  
Author(s):  
Risheng Long ◽  
Shaoni Sun ◽  
Zisheng Lian

In order to realize the rapid hard-rock tunneling in a safe, highly effective, and economic manner, the hydraulic drilling impact hard-rock tunneling (HDIHT) technology and method were introduced based on the theories of rock mechanics and hydraulic impact. The key parameters, including drilling radius and impact distance, were researched to reveal the stress behavior during HDIHT process. The Von Mises equivalent stress and its principal stress components were analyzed, and the breaking mechanism of HDIHT was also discussed. The simulation results show that, to ensure the effectiveness of “secondary breaking” caused by drilling hole free surfaces, the impact distance should not exceed 200 mm, and the optimal drilling radius was about 35 mm.


2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Changheon Song ◽  
Jintai Chung ◽  
Jae-Sang Cho ◽  
Yun-Joo Nam

This paper aims to determine the optimal design parameters for percussive drilling systems considering the bit-rock interaction. First, the motion dynamics of a bit impacted by a dropped piston are modeled by impact stress propagation and a rock-breaking mechanism representing the penetration resistance coefficient and unloading constant. Next, the damping vibration behavior of the bit is investigated considering the impact duration and the rock loading/unloading condition. In addition, the proposed dynamics are simplified by adopting two dimensionless parameters representing the bit-piston mass ratio and the rock-piston stiffness ratio. Finally, the drilling efficiency, defined by the energy transmitted from the piston to the rock, is presented in terms of the proposed parameters. The use of optimal design parameters for percussive drilling systems improved the drilling efficiency. These results are applicable to the design and performance estimation of down-the-hole and top-hammer systems.


Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1358
Author(s):  
Ewa Golisz ◽  
Adam Kupczyk ◽  
Maria Majkowska ◽  
Jędrzej Trajer

The objective of this paper was to create a mathematical model of vacuum drops in a form that enables the testing of the impact of design parameters of a milking cluster on the values of vacuum drops in the claw. Simulation tests of the milking cluster were conducted, with the use of a simplified model of vacuum drops in the form of a fourth-degree polynomial. Sensitivity analysis and a simulation of a model with a simplified structure of vacuum drops in the claw were carried out. As a result, the impact of the milking machine’s design parameters on the milking process could be analysed. The results showed that a change in the local loss and linear drag coefficient in the long milk duct will have a lower impact on vacuum drops if a smaller flux of inlet air, a higher head of the air/liquid mix, and a higher diameter of the long milk tube are used.


Author(s):  
Pavel Goldman ◽  
Agnes Muszynska

Abstract This report presents experimental, analytical, and numerical results describing vibrational phenomena in a rotating machine with one loose pedestal. The loose-pedestal machine rotor vibrations represent unbalance-related excited vibrations of synchronous and fractional subsynchronous regimes. In this study the loose-pedestal machine is first simulated by a simple vibrating beam excited by a shaker mounted on it. The shaker simulates an unbalanced machine rotor. The beam occasionally enters in contact with the foundation. The excited vibrations are modified by impacting occurrences, and by periodic changes in system stiffness. A new model of the impact has been developed. The results of analytical and experimental studies stand in a good agreement. They illustrate the existence of the synchronous regime and several subsynchronous fractional regimes in various excitation frequency ranges. The analysis adequately predicts the occurrence of these regimes and determines the physical parameters affecting them. The analytical and experimental results are then compared with the responses of experimental rotor rig with one bearing pedestal looseness. They show the same qualitative pattern.


2021 ◽  
pp. 095745652110307
Author(s):  
Kangping Gao ◽  
Xinxin Xu ◽  
Ning Shi ◽  
Shengjie Jiao

In the process of drilling and coring by the rock-breaking rig, the drill rod is affected by the intermittent impact force, which reduces the efficiency of the rig to break the rock and increases the cost of the drilling and coring. Therefore, it is very important to improve the impact resistance of the drill pipe during the rock-breaking process. To achieve this goal, a flexible design of the drill pipe was carried out, and a dynamical model of the drilling rig based on a series elastic actuator was established. Considering the dynamic performance of the system, a torque feedforward link is introduced and a control model based on the force source is established. The influence of the equivalent inertia of the transmission system and the series elastic actuator damping coefficient on the system stability was analyzed by drawing the frequency domain characteristic curve of the system. By using the control and Simulink simulation software, the electromechanical simulation of the model is carried out, and the torque step tracking response of the system is obtained. A torque feedforward link is introduced to establish the control model of the system based on force source. Through dynamic simulation software ADAMS, dynamic and static impact simulation experiments were carried out on the system. The results show that when a force of 200 N is applied to the output end of the drill pipe in the tangential direction, the maximum moments received by the joint under static and dynamic environments are 34.1 N·m and 57.9 N·m, respectively. When the impact force disappears, the time required for the flexible drill pipe to reach a stable state is only 0.15 s, which verifies that the series elastic actuator–based drill pipe model can alleviate the impact of the external environment and protect the internal structure of the rig.


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