scholarly journals A Joint Optimization Model of Production Scheduling and Maintenance Based on Data Driven for a Parallel-Series Production Line

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Kai Zhu
Keyword(s):  
Production Scheduling ◽  
Production Line ◽  
Wear Test ◽  
Data Driven ◽  
Maintenance Planning ◽  
Series Production ◽  
Joint Decision ◽  
Total Cost ◽  
Proposed Model ◽  
Parallel Series

The maintenance of a production line is becoming more important with the development of demanding higher operational efficiency and safety in industrial system. However, a production line often operates under dynamically operational and environmental conditions and the production scheduling is also a very important factor for the maintenance of a production line. First, this paper proposes an integrated data-driven model that coordinates maintenance planning decisions with production scheduling decisions to solve the problem of scheduling and maintenance planning for a parallel-series production line. The degradation information is considered, and the total cost is to be minimized in the proposed model. Also, the total cost is related with production process and maintenance considering reliability of equipment. Then, in order to better describe the relationship between production and maintenance, the accumulative processing time of equipment is used as the input of its failure function. Also, an ability factor is developed to control its reduced level by adopting preventive maintenance. Finally, a case study is used to demonstrate the implementation and potential applications of the proposed model. The long-term wear test experiments are conducted at a research laboratory facility of Shanghai Pangyuan Machinery Co., Ltd. The result proves that the proposed method is feasible and efficient to solve the joint decision-making problem for a parallel-series production line with multivariety and small batch production. The proposed model in this paper is suitable for semiconductor manufacturing.

scholarly journals Multiobjective Joint Optimization of Production Scheduling and Maintenance Planning in the Flexible Job-Shop Problem

2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Jianfei Ye ◽  
Huimin Ma
Keyword(s):  
Decision Making ◽  
Optimization Model ◽  
Preventive Maintenance ◽  
Production Scheduling ◽  
Job Shop ◽  
Joint Optimization ◽  
Planning Problem ◽  
Flexible Job Shop ◽  
Maintenance Planning ◽  
Joint Decision

In order to solve the joint optimization of production scheduling and maintenance planning problem in the flexible job-shop, a multiobjective joint optimization model considering the maximum completion time and maintenance costs per unit time is established based on the concept of flexible job-shop and preventive maintenance. A weighted sum method is adopted to eliminate the index dimension. In addition, a double-coded genetic algorithm is designed according to the problem characteristics. The best result under the circumstances of joint decision-making is obtained through multiple simulation experiments, which proves the validity of the algorithm. We can prove the superiority of joint optimization model by comparing the result of joint decision-making project with the result of independent decision-making project under fixed preventive maintenance period. This study will enrich and expand the theoretical framework and analytical methods of this problem; it provides a scientific decision analysis method for enterprise to make production plan and maintenance plan.

scholarly journals A Spatiotemporal Convolutional Gated Recurrent Unit Network for Mean Wave Period Field Forecasting

2021 ◽  
Vol 9 (4) ◽  
pp. 383
Author(s):  
Ting Yu ◽  
Jichao Wang
Keyword(s):  
Lead Time ◽  
Wave Period ◽  
Data Driven ◽  
Lead Times ◽  
Proposed Model ◽  
Data Driven Approach ◽  
Mean Wave Period ◽  
Scattering Index ◽  
Gated Recurrent Unit ◽  
Methods Numerical

Mean wave period (MWP) is one of the key parameters affecting the design of marine facilities. Currently, there are two main methods, numerical and data-driven methods, for forecasting wave parameters, of which the latter are widely used. However, few studies have focused on MWP forecasting, and even fewer have investigated it with spatial and temporal information. In this study, correlations between ocean dynamic parameters are explored to obtain appropriate input features, significant wave height (SWH) and MWP. Subsequently, a data-driven approach, the convolution gated recurrent unit (Conv-GRU) model with spatiotemporal characteristics, is utilized to field forecast MWP with 1, 3, 6, 12, and 24-h lead times in the South China Sea. Six points at different locations and six consecutive moments at every 12-h intervals are selected to study the forecasting ability of the proposed model. The Conv-GRU model has a better performance than the single gated recurrent unit (GRU) model in terms of root mean square error (RMSE), the scattering index (SI), Bias, and the Pearson’s correlation coefficient (R). With the lead time increasing, the forecast effect shows a decreasing trend, specifically, the experiment displays a relatively smooth forecast curve and presents a great advantage in the short-term forecast of the MWP field in the Conv-GRU model, where the RMSE is 0.121 m for 1-h lead time.

scholarly journals A Proposed Model for Detecting Learning Styles Based on Agent Learning

2016 ◽  
Vol 11 (10) ◽  
pp. 65 ◽  
Author(s):  
M S Hasibuan ◽  
L E Nugroho ◽  
P I Santosa ◽  
S S Kusumawardani
Keyword(s):  
Learning Styles ◽  
Learning Style ◽  
Evaluation Model ◽  
Learning System ◽  
Learning Activities ◽  
Instructional Materials ◽  
Data Driven ◽  
Automatic Learning ◽  
Proposed Model ◽  
Agent Learning

A learning style is an issue related to learners. In one way or the other, learning style could assist learners in their learning activities if students ignore their learning styles, it may influence their effort in understanding teaching materials. To overcome these problems, a model for reliable automatic learning style detection is needed. Currently, there are two approaches in detecting learning styles: data driven and literature based. Learners, especially those with changing learning styles, have difficulties in adopting these two approach since they are not adaptive, dynamic and responsive (ADR). To solve the above problems, a model using agent learning approach is proposes. Agent learning involves performing activities in four phases, i.e. initialization, learning, matching and, recommendations to decide the learning styles the students use. The proposed system will provide instructional materials that match the learning style that has been detected. The automatics detection process is performed by combining the data-driven and literature-based approaches. We propose an evaluation model agent learning system to ensure the model is working properly.

scholarly journals A Cost-Sensitive Diagnosis Method Based on the Operation and Maintenance Data of UAV

2021 ◽  
Vol 11 (23) ◽  
pp. 11116
Author(s):  
Ke Zheng ◽  
Guozhu Jia ◽  
Linchao Yang ◽  
Chunting Liu
Keyword(s):  
Fault Diagnosis ◽  
Data Distribution ◽  
Imbalanced Data ◽  
Data Driven ◽  
Total Cost ◽  
Operation And Maintenance ◽  
Diagnosis Method ◽  
Overall Performance ◽  
Diagnosis Model ◽  
The Cost

In the fault diagnosis of UAVs, extremely imbalanced data distribution and vast differences in effects of fault modes can drastically affect the application effect of a data-driven fault diagnosis model under the limitation of computing resources. At present, there is still no credible approach to determine the cost of the misdiagnosis of different fault modes that accounts for the interference of data distribution. The performance of the original cost-insensitive flight data-driven fault diagnosis models also needs to be improved. In response to this requirement, this paper proposes a two-step ensemble cost-sensitive diagnosis method based on the operation and maintenance data of UAV. According to the fault criticality from FMECA information, we defined a misdiagnosis hazard value and calculated the misdiagnosis cost. By using the misdiagnosis cost, a static cost matrix could be set to modify the diagnosis model and to evaluate the performance of the diagnosis results. A two-step ensemble cost-sensitive method based on the MetaCost framework was proposed using stratified bootstrapping, choosing LightGBM as meta-classifiers, and adjusting the ensemble form to enhance the overall performance of the diagnosis model and reduce the occupation of the computing resources while optimizing the total misdiagnosis cost. The experimental results based on the KPG component data of a large fixed-wing UAV show that the proposed cost-sensitive model can effectively reduce the total cost incurred by misdiagnosis, without putting forward excessive requirements on the computing equipment under the condition of ensuring a certain overall level of diagnosis performance.

Dynamic Reentrant Scheduling Simulation for Assembly and Test Production Line in Semiconductor Industry

2010 ◽  
Vol 97-101 ◽  
pp. 2418-2422 ◽  
Author(s):  
Ai Jun Liu ◽  
Yu Yang ◽  
Xue Dong Liang ◽  
Ming Hua Zhu ◽  
Hao Yao
Keyword(s):  
Production Scheduling ◽  
Production Line ◽  
Dynamic Scheduling ◽  
Semiconductor Industry ◽  
Product Variety ◽  
Maximum Output ◽  
Resource Conflict ◽  
Conflict Resolution Strategies ◽  
Scheduling Models ◽  
Semiconductor Production

Production scheduling in semiconductor production line is a complex combinatorial optimization problem. It is featured by reentrant production, product variety, frequent machine breakdown and especially reentrant phenomenon and dynamic randomness, which conduces enormous complexity to production line scheduling and management. Based on the resource conflict resolution strategies, dynamic scheduling models for a semiconductor production system are proposed here, aiming at finding maximum machine utilization, optimal man-machine ratio (MMR) and maximum output. Then the validity of the model is illustrated by a simulation case.

scholarly journals Analysis for full face mechanical behaviors through spatial deduction model with real-time monitoring data

2021 ◽  
pp. 147592172110448
Author(s):  
Xuyan Tan ◽  
Yuhang Wang ◽  
Bowen Du ◽  
Junchen Ye ◽  
Weizhong Chen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Analysis ◽  
Data Driven ◽  
Monitoring Data ◽  
Tunnel Structure ◽  
Mechanical Behaviors ◽  
Proposed Model ◽  
Full Face ◽  
Cross Test ◽  
Mechanical Constraint

Mechanical analysis for the full face of tunnel structure is crucial to maintain stability, which is a challenge in classical analytical solutions and data analysis. Along this line, this study aims to develop a spatial deduction model to obtain the full-faced mechanical behaviors through integrating mechanical properties into pure data-driven model. The spatial tunnel structure is divided into many parts and reconstructed in a form of matrix. Then, the external load applied on structure in the field was considered to study the mechanical behaviors of tunnel. Based on the limited observed monitoring data in matrix and mechanical analysis results, a double-driven model was developed to obtain the full-faced information, in which the data-driven model was the dominant one and the mechanical constraint was the secondary one. To verify the presented spatial deduction model, cross-test was conducted through assuming partial monitoring data are unknown and regarding them as testing points. The well agreement between deduction results with actual monitoring results means the proposed model is reasonable. Therefore, it was employed to deduct both the current and historical performance of tunnel full face, which is crucial to prevent structural disasters.

Application of Triplet Notation and Dynamic Programming to Single-Line, Multi-Product Dairy Production Scheduling

2012 ◽  
pp. 816-827
Author(s):  
Virginia M. Miori ◽  
Brian Segulin
Keyword(s):  
Dynamic Programming ◽  
Supply Chain ◽  
Production Scheduling ◽  
Production Line ◽  
Dairy Industry ◽  
Dairy Production ◽  
Final Solution ◽  
Lagrange Relaxation ◽  
Optimal Methods ◽  
Single Production

The application of optimal methods for production scheduling in the dairy industry has been limited. Within supply chain terminology, dairy production was generally considered a push process but with advancements in automation, the industry is slowly transforming to a pull process. In this paper, the authors present triplet notation applied to the production scheduling of a single production line used for milk, juice, and carnival drinks. Once production and cleaning cycles are characterized as triplets, the problem is formulated. Lagrange relaxation is applied and the final solution is generated using dynamic programming.

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