scholarly journals A 3D Free Vibration Analysis of the Horn-Gear System through Chebyshev–Ritz Method in Ultrasonic Gear Honing

2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Yi Li ◽  
Ming Lv ◽  
Shiying Wang ◽  
Huibin Qin

Applying the ultrasonic machining in gear honing can improve honing speed, reduce cutting force, and avoid blocking. There are two problems leading to the decrease of calculation accuracy in the traditional nonresonant theory of the ultrasonic gear honing. One is that one-dimensional longitudinal vibration theory and two-dimensional theory cannot reflect the vibration characteristics of ultrasonic horn and gear comprehensively. And, the other one is that the difference of the analysis dimension between the two theories leads to mismatch of the coupling condition dimension between ultrasonic horn and gear. A free vibration analysis through Chebyshev–Ritz method based on three-dimensional elasticity theory was presented to analyze the eigenfrequencies of the horn-gear system in ultrasonic gear honing. In the method, the model of the horn-gear system was divided into four parts: a solid circular plate, an annular plate, a solid cylinder, and a cone with hole. The eigenvalue equations were derived by using displacement coupling condition between each part under completely free boundary condition. It was found that the eigenfrequencies were highly convergent through convergence study. The hammering method for a modal experiment was used to test the horn-gear systems’ eigenfrequencies. And, the finite element method was also applied to solve the eigenfrequencies. Through a comparative analysis of the frequencies obtained by these three methods, it showed that the results achieved by the Chebyshev–Ritz method were close to those obtained from the experiment and finite element method. Thus, it was feasible to use the Chebyshev–Ritz method to solve the eigenfrequencies of the horn-gear system in ultrasonic gear honing.

2018 ◽  
Vol 2018 ◽  
pp. 1-11
Author(s):  
Yi Li ◽  
Ming Lv ◽  
Shi-ying Wang ◽  
Hui-bin Qin ◽  
Jun-fan Fu

To reflect vibration more comprehensively and to satisfy the machining demand for high-order frequencies, we presented a three-dimensional free vibration analysis of gears with variable thickness using the Chebyshev–Ritz method based on three-dimensional elasticity theory. We derived the eigenvalue equations. We divided the gear model into three annular parts along the locations of the step variations, and the admissible function was a Ritz series that consisted of a Chebyshev polynomial multiplying boundary function. The convergence study demonstrated the high accuracy of the present method. We used a hammering method for a modal experiment to test two annular plates and one gear’s eigenfrequencies in a completely free condition. We also applied the finite element method to solve the eigenfrequencies. Through a comparative analysis of the frequencies obtained by these three methods, we found that the results achieved by the Chebyshev–Ritz method were close to those obtained from the experiment and finite element method. The relative errors of four sets of data were greater than 4%, and the errors of the other 48 sets were less than 4%. Thus, it was feasible to use the Chebyshev–Ritz method to solve the eigenfrequencies of gears with variable thickness.


2018 ◽  
Vol 4 (2) ◽  
pp. 61
Author(s):  
Yaprak Itır Özdemir

The purpose of this paper is to study free vibration analysis of thick plates resting on Winkler foundation using Mindlin’s theory with first order finite element, to determine the effects of the thickness/span ratio, the aspect ratio, subgrade reaction modulus and the boundary conditions on the frequency parameters of thick plates subjected to free vibration. In the analysis, finite element method is used for spatial integration. Finite element formulation of the equations of the thick plate theory is derived by using first order displacement shape functions. A computer program using finite element method is coded in C++ to analyze the plates free, clamped or simply supported along all four edges. In the analysis, 4-noded finite element is used. Graphs are presented that should help engineers in the design of thick plates subjected to earthquake excitations. It is concluded that 4-noded finite element can be effectively used in the free vibration analysis of thick plates. It is also concluded that, in general, the changes in the thickness/span ratio are more effective on the maximum responses considered in this study than the changes in the aspect ratio.


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