scholarly journals Analysis of Corrosion-Fatigue Damage and Fracture Mechanism of In-Service Bridge Cables/Hangers

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yao Guowen ◽  
Yang Shicong ◽  
Zhang Jinquan ◽  
Leng Yanling
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Damage ◽  
Corrosion Fatigue ◽  
Salt Spray ◽  
Bending Stress ◽  
Corrosive Environment ◽  
Element Analysis ◽  
Damage And Fracture ◽  
Steel Wires

Cables/hangers are important load-bearing components of suspension, cable-stayed, and through-arch bridges. Their reliability throughout their service life directly affects the safety of these bridges. In this study, to provide a reference for the design, maintenance, and inspection of bridge cables/hangers, their damage and failure mechanisms were theoretically analyzed using finite element analysis and corrosion-fatigue simulation tests of steel wires, based on the characteristics of the cable/hanger damage. The finite element analysis showed that a rotation of 0.00113 rad in the lower anchorage area results in a bending stress of 18.8 MPa, indicating that the effect of the bending stress on the steel wires in this area cannot be neglected, as it is a factor contributing to the failure of long cables/hangers. We further used a salt spray chamber to simulate an acid-rain environment. The results showed the following: (1) corrosion-fatigue damage of the cables/hangers occurs under the combined action of a corrosive environment and an alternating stress. This leads to an intensified corrosion damage, reduced ductility, increased brittleness, and eventually, brittle fracturing of the cables/hangers. (2) In the same corrosive environment, the highest degree of specimen corrosion occurred during alternating stress, followed by static stress, and no stress. (3) After corrosion-fatigue damage occurred for a specimen, its breaking stress was about 60% in comparison to the uncorroded specimen. The percentage elongation at the break also decreased; this was about 40% in comparison to the uncorroded specimen, indicating brittle fracturing. (4) The steel wires of the cables/hangers with corrosion-fatigue damage are more prone to brittle fracture if they are exposed to complex spatial stresses.

scholarly journals Finite-element-analysis of the mechanical behavior of high-frequency litz wire in flat coil winding

2020 ◽  
Vol 14 (5-6) ◽  
pp. 555-567
Author(s):  
Michael Weigelt ◽  
Cornelius Thoma ◽  
Erdong Zheng ◽  
Joerg Franke
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Mechanical Behavior ◽  
High Frequency ◽  
Common Property ◽  
Computational Effort ◽  
Bending Stress ◽  
Element Analysis ◽  
Technical Requirements ◽  
Coil Winding

AbstractNumerous applications of daily life use flat coils, e.g. in the automotive area, in solar technology and in modern kitchens. One common property that all these applications share, is a flat coil made of high-frequency (HF) litz wires. The coil layout and the properties of the HF litz wire influence the winding process and the efficiency of the application. As a result, the HF litz wire must meet the complex technical requirements of the winding process and of the preferred mechanical, electromagnetic and thermal properties of the HF litz wire itself. Therefore, a reasonable configuration and optimization of HF litz wire has been developed with the help of a finite-element-analysis (FEA). In this work, it is first shown that the mechanical behavior of HF litz wire under tensile and bending stress can be simulated. Since the computational effort for modelling an HF litz wire at the single conductor level is hardly manageable, a suitable modelling strategy is developed and applied using geometric analogous models (GAM). By using such a model, HF litz wires can be designed for the specific application and their behavior in a winding process can be predicted.

Finite Element Analysis Model of Corrosion Fatigue for TIG Welding Workpiece

2016 ◽  
Vol 707 ◽  
pp. 154-158
Author(s):  
Somsak Limwongsakorn ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan
Keyword(s):  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Corrosion Fatigue ◽  
Welding Process ◽  
Simulation Software ◽  
Tig Welding ◽  
Element Analysis ◽  
Fea Model

The proposed finite element analysis (FEA) model was constructed using FEA simulation software, ANSYS program, for determining effects of corrosion fatigue (CF) from TIG welding process on AISI 304 stainless steel workpiece. The FEA model of TIG welding process was developed from Goldak's double ellipsoid moving heat source. In this paper, the residual stress results obtained from the FEA model were consistent with results from the X-ray diffraction (XRD) method. The residual stress was further used as an input in the next step of corrosion fatigue analysis. The predictive CF life result obtained from the FEA CF model were consistent with the value obtained from stress-life curve (S-N curve) from the reference literaturature. Therefore, the proposed FEA of CF model was then used for predicting the corrosion fatigue life on TIG welding workpiece, the results from the model showed the corrosion fatigue life of 1,794 cycles with testing condition of the frequency ( f ) = 0.1 Hz and the equivalent load of 67.5 kN (equal to 150 MPa) with R = 0.25.

Fatigue Life Prediction of the Vulcanized Natural Rubber

2005 ◽  
Vol 297-300 ◽  
pp. 16-21
Author(s):  
Chang Su Woo ◽  
Wan Doo Kim ◽  
Jae Do Kwon ◽  
Wan Soo Kim
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Natural Rubber ◽  
Fatigue Damage ◽  
Material Model ◽  
Damage Parameter ◽  
Element Analysis ◽  
Critical Location ◽  
Lagrange Strain ◽  
Mean Strain

Fatigue lifetime prediction methodology of the vulcanized natural rubber was proposed by incorporating the finite element analysis and fatigue damage parameter determined from fatigue test. Finite element analysis of 3D dumbbell specimen of natural rubber was performed based on a hyper-elastic material model determined from the tension, compression and shear tests. Stroke controlled fatigue tests were conducted using fatigue specimens at different levels of mean strain. The Green-Lagrange strain at the critical location determined from the FEM was used for evaluating the fatigue damaged parameter of the natural rubber. It was shown that the maximum Green-Lagrange strain was proper damage parameter, taking the mean strain effects into account. Fatigue lives of the natural rubber are predicted by using the fatigue damage parameters at the critical location. Predicted fatigue lives of the natural rubber agreed fairly well the experimental fatigue lives a factor of two.

An Evaluation of Creep-Fatigue Damage for the Prototype Process Heat Exchanger of the NHDD Plant

2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Hyeong-Yeon Lee ◽  
Kee-Nam Song ◽  
Yong-Wan Kim ◽  
Sung-Deok Hong ◽  
Hong-Yune Park
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Temperature ◽  
Fatigue Damage ◽  
Inlet Temperature ◽  
Alloy 617 ◽  
Element Analysis ◽  
Creep Fatigue ◽  
Process Heat ◽  
Very High

A process heat exchanger (PHE) transfers the heat generated from a nuclear reactor to a sulfur-iodine hydrogen production system in the Nuclear Hydrogen Development and Demonstration, and was subjected to very high temperature up to 950°C. An evaluation of creep-fatigue damage, for a prototype PHE, has been carried out from finite element analysis with the full three dimensional model of the PHE. The inlet temperature in the primary side of the PHE was 950°C with an internal pressure of 7 MPa, while the inlet temperature in the secondary side of the PHE is 500°C with internal pressure of 4 MPa. The candidate materials of the PHE were Alloy 617 and Hastelloy X. In this study, only the Alloy 617 was considered because the high temperature design code is available only for Alloy 617. Using the full 3D finite element analysis on the PHE model, creep-fatigue damage evaluation at very high temperature was carried out, according to the ASME Draft Code Case for Alloy 617, and technical issues in the Draft Code Case were raised.

Modification for Fatigue Curves Based on Component Reliability

2012 ◽  
Vol 590 ◽  
pp. 116-121
Author(s):  
Li Juan Cao ◽  
Shou Ju Li ◽  
Yi Jin Shangguan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Fatigue Damage ◽  
Safety Evaluation ◽  
Evaluation Procedure ◽  
Element Analysis ◽  
Component Reliability ◽  
The Relationship

Based on component reliability and scatter factors of material, a new procedure is proposed to modify fatigue curves. The scatter characteristics of fatigue life and strength are investigated. The relationship between modified S-N curves and scatter factors of material is presented. The safety evaluation procedure for fatigue damage based on finite element analysis is performed.

A New Method of Stress Linearization for Design by Analysis in Pressure Vessel Design

2014 ◽  
Vol 598 ◽  
pp. 194-197
Author(s):  
Hong Jun Li ◽  
Qiang Ding ◽  
Xun Huang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Pressure Vessel ◽  
New Method ◽  
Stress Distributions ◽  
Bending Stress ◽  
Element Analysis ◽  
Stress Tensors ◽  
Section Viii ◽  
Division 2

Stress linearization is used to define constant and linear through-thickness FEA (Finite Element Analysis) stress distributions that are used in place of membrane and membrane plus bending stress distributions in pressure vessel Design by Analysis. In this paper, stress linearization procedures are reviewed with reference to the ASME Boiler & Pressure Vessel Code Section VIII Division 2 and EN13445. The basis of the linearization procedure is stated and a new method of stress linearization considering selected stress tensors for linearization is proposed.

Finite Element Analysis of Impact of Root Fillet on Bending Stress for Helical Gear of Automotive Transmission

2012 ◽  
Vol 184-185 ◽  
pp. 214-217
Author(s):  
Fei Xie ◽  
Jian Hua Wang ◽  
Yun Cheng Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Optimization Design ◽  
Geometric Model ◽  
Helical Gear ◽  
Strength Analysis ◽  
Bending Stress ◽  
Element Analysis ◽  
Automotive Transmission ◽  
Transmission Gear

On the basis of the analysis of special demand of helical gear of automotive transmission, gear precision modeling and finite element analysis of bending stress were carried out in this paper. In UG three-dimensional modeling environment, helical gear model was generated and imported into ANSYS software. Then the meshing on the geometric model and influence on gear strength with different radius of root fillet were discussed. The paper provided certain methods to guide the gear parametric design, strength analysis and improve optimization design efficiency of transmission gear parts.

scholarly journals Stress Modeling Study on Package Crack Due to Debris

2021 ◽  
pp. 118-124
Author(s):  
Jefferson Talledo
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Crack Problem ◽  
Mold Material ◽  
Bending Stress ◽  
Element Analysis ◽  
Stress Modeling ◽  
Thin Semiconductor ◽  
Punching Process ◽  
Modeling Study

Very thin semiconductor package is very prone to package crack. This paper discusses the stress modeling study conducted to understand the package crack problem in a specific smart card package. Finite element analysis (FEA) was used to analyze the maximum package stress level and corresponding location to find out if the presence of debris during the package assembly punching process could cause such problem and how it would happen. Based on the stress results, it was confirmed that even with a 60μm-thick piece of debris under the package, crack at the top is possible due to package bending and mold stress exceeding the flexural strength of the package mold material. The stress increases as the debris location is moved closer to the area where force is applied during the punching process. The study shows that the presence of debris should not be taken for granted though how small the debris may seem because significantly high bending stress could still be induced especially for very thin packages. Eliminating any source of debris in the package assembly process.is very important to prevent package crack.

scholarly journals Analysis of cold formed steel sheet pile for earth retaining wall

2021 ◽  
Vol 10 (1) ◽  
Author(s):  
C. Veena ◽  
S Saravanan ◽  
Robin Davis P. ◽  
Nandakumar Gopalan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cross Section ◽  
Cross Sections ◽  
Failure Load ◽  
Unit Cell ◽  
Bending Stress ◽  
Sheet Pile ◽  
Element Analysis ◽  
Cold Formed Steel

Failure loads of sheet pile having various profiles such as U, Z and Omega/Hat profiles under compression was carried out by using equations of strength of materials and compared the failure load under various modes such as Euler’s buckling, torsional buckling and failure load due to yielding. Compared the strength of various profiles under flexure by using finite element analysis. Sheet pile can be analyzed as a unit cell for the simplified finite element analysis. For selecting the unit cell sheet pile with omega/Hat section was analyzed for profile containing one to eight numbers and checked the convergence of bending stress and maximum lateral deflection. Interlocks were analyzed for three different conditions such as plane interlock, interlock filled with bitumen and welded interlock. Location of interlock and neutral axis of the wall will affect the stability of the structure. Sheet piles with various cross sections were analyzed and studied the shear stress and bending stress along the cross section. From the structural performance of various cross sections omega/hat section can be considered as the most efficient cross section for the cold formed steel sheet pile because of its more load carrying capacity under compression and high torsion resistance and less bending stress. Results from the finite element analysis for the selection of unit cell shows that the stress and deflection value was converge at the sheet pile having 6 numbers of profiles. Keywords: sheet piles, building, resistance.

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