scholarly journals Bearing Fault Diagnosis under Variable Working Conditions Based on Deep Residual Shrinkage Networks and Transfer Learning

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Xinyu Yang ◽  
Fulin Chi ◽  
Siyu Shao ◽  
Qiang Zhang

Nowadays, deep learning has made great achievements in the field of rotating machinery fault diagnosis. But in the practical engineering scenarios, when facing a large number of unlabeled data and variable operating conditions, only using a deep learning algorithm may reduce the performance. In order to solve the above problem, this paper uses a method of combining transfer learning with deep learning. First, the deep shrinkage residual network is constructed by adding soft thresholds to extract the characteristics of bearing vibration data under noise redundancy. Then, the joint maximum mean deviation (JMMD) criterion and conditional domain adversarial (CDA) learning domain adapting network are used to align the source and target domains. At the same time, adding transferable semantic augmentation (TSA) regular items improves alignment performance between classes. Finally, the proposed model is verified by three experiments: variable load, variable speed, and variable noise, which overcomes the shortcomings of traditional deep learning and shallow transfer learning algorithms.

Electronics ◽  
2021 ◽  
Vol 10 (17) ◽  
pp. 2130
Author(s):  
Xiaoyan Liu ◽  
Yigang He ◽  
Lei Wang

Vibration signal analysis is an efficient online transformer fault diagnosis method for improving the stability and safety of power systems. Operation in harsh interference environments and the lack of fault samples are the most challenging aspects of transformer fault diagnosis. High-precision performance is difficult to achieve when using conventional fault diagnosis methods. Thus, this study proposes a transformer fault diagnosis method based on the adaptive transfer learning of a two-stream densely connected residual shrinkage network over vibration signals. First, novel time-frequency analysis methods (i.e., Synchrosqueezed Wavelet Transform and Synchrosqueezed Generalized S-transform) are proposed to convert vibration signals into different images, effectively expanding the samples and extracting effective features of signals. Second, a Two-stream Densely Connected Residual Shrinkage (TSDen2NetRS) network is presented to achieve a high accuracy fault diagnosis under different working conditions. Furthermore, the Residual Shrinkage layer (RS layer) is applied as a nonlinear transformation layer to the deep learning framework to remove unimportant features and enhance anti-interference performance. Lastly, an adaptive transfer learning algorithm that can automatically select the source data set by using the domain measurement method is proposed. This algorithm accelerates the training of the deep learning network and improves accuracy when the number of samples is small. Vibration experiments of transformers are conducted under different operating conditions, and their results show the effectiveness and robustness of the proposed method.


2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Yifan Jian ◽  
Xianguo Qing ◽  
Yang Zhao ◽  
Liang He ◽  
Xiao Qi

The coal mill is one of the important auxiliary engines in the coal-fired power station. Its operation status is directly related to the safe and steady operation of the units. In this paper, a model-based deep learning algorithm for fault diagnosis is proposed to effectively detect the operation state of coal mills. Based on the system mechanism model of coal mills, massive fault data are obtained by analyzing and simulating the different types of faults. Then, stacked autoencoders (SAEs) are established by combining the said data with the deep learning algorithm. The SAE model is trained by the fault data, which provide it with the learning and identification capability of the characteristics of faults. According to the simulation results, the accuracy of fault diagnosis of coal mills based on SAE is high at 98.97%. Finally, the proposed SAEs can well detect the fault in coal mills and generate the warnings in advance.


2020 ◽  
Vol 10 (4) ◽  
pp. 213 ◽  
Author(s):  
Ki-Sun Lee ◽  
Jae Young Kim ◽  
Eun-tae Jeon ◽  
Won Suk Choi ◽  
Nan Hee Kim ◽  
...  

According to recent studies, patients with COVID-19 have different feature characteristics on chest X-ray (CXR) than those with other lung diseases. This study aimed at evaluating the layer depths and degree of fine-tuning on transfer learning with a deep convolutional neural network (CNN)-based COVID-19 screening in CXR to identify efficient transfer learning strategies. The CXR images used in this study were collected from publicly available repositories, and the collected images were classified into three classes: COVID-19, pneumonia, and normal. To evaluate the effect of layer depths of the same CNN architecture, CNNs called VGG-16 and VGG-19 were used as backbone networks. Then, each backbone network was trained with different degrees of fine-tuning and comparatively evaluated. The experimental results showed the highest AUC value to be 0.950 concerning COVID-19 classification in the experimental group of a fine-tuned with only 2/5 blocks of the VGG16 backbone network. In conclusion, in the classification of medical images with a limited number of data, a deeper layer depth may not guarantee better results. In addition, even if the same pre-trained CNN architecture is used, an appropriate degree of fine-tuning can help to build an efficient deep learning model.


2021 ◽  
pp. bjophthalmol-2020-318107
Author(s):  
Kenichi Nakahara ◽  
Ryo Asaoka ◽  
Masaki Tanito ◽  
Naoto Shibata ◽  
Keita Mitsuhashi ◽  
...  

Background/aimsTo validate a deep learning algorithm to diagnose glaucoma from fundus photography obtained with a smartphone.MethodsA training dataset consisting of 1364 colour fundus photographs with glaucomatous indications and 1768 colour fundus photographs without glaucomatous features was obtained using an ordinary fundus camera. The testing dataset consisted of 73 eyes of 73 patients with glaucoma and 89 eyes of 89 normative subjects. In the testing dataset, fundus photographs were acquired using an ordinary fundus camera and a smartphone. A deep learning algorithm was developed to diagnose glaucoma using a training dataset. The trained neural network was evaluated by prediction result of the diagnostic of glaucoma or normal over the test datasets, using images from both an ordinary fundus camera and a smartphone. Diagnostic accuracy was assessed using the area under the receiver operating characteristic curve (AROC).ResultsThe AROC with a fundus camera was 98.9% and 84.2% with a smartphone. When validated only in eyes with advanced glaucoma (mean deviation value < −12 dB, N=26), the AROC with a fundus camera was 99.3% and 90.0% with a smartphone. There were significant differences between these AROC values using different cameras.ConclusionThe usefulness of a deep learning algorithm to automatically screen for glaucoma from smartphone-based fundus photographs was validated. The algorithm had a considerable high diagnostic ability, particularly in eyes with advanced glaucoma.


2021 ◽  
Vol 13 (1) ◽  
Author(s):  
Michael Franco-Garcia ◽  
Alex Benasutti ◽  
Larry Pearlstein ◽  
Mohammed Alabsi

Intelligent fault diagnosis utilizing deep learning algorithms has been widely investigated recently. Although previous results demonstrated excellent performance, features learned by Deep Neural Networks (DNN) are part of a large black box. Consequently, lack of understanding of underlying physical meanings embedded within the features can lead to poor performance when applied to different but related datasets i.e. transfer learning applications. This study will investigate the transfer learning performance of a Convolution Neural Network (CNN) considering 4 different operating conditions. Utilizing the Case Western Reserve University (CWRU) bearing dataset, the CNN will be trained to classify 12 classes. Each class represents a unique differentfault scenario with varying severity i.e. inner race fault of 0.007”, 0.014” diameter. Initially, zero load data will be utilized for model training and the model will be tuned until testing accuracy above 99% is obtained. The model performance will be evaluated by feeding vibration data collected when the load is varied to 1, 2 and 3 HP. Initial results indicated that the classification accuracy will degrade substantially. Hence, this paper will visualize convolution kernels in time and frequency domains and will investigate the influence of changing loads on fault characteristics, network classification mechanism and activation strength.


Sensors ◽  
2021 ◽  
Vol 21 (18) ◽  
pp. 6239
Author(s):  
Asif Khan ◽  
Salman Khalid ◽  
Izaz Raouf ◽  
Jung-Woo Sohn ◽  
Heung-Soo Kim

Deep learning has helped achieve breakthroughs in a variety of applications; however, the lack of data from faulty states hinders the development of effective and robust diagnostic strategies using deep learning models. This work introduces a transfer learning framework for the autonomous detection, isolation, and quantification of delamination in laminated composites based on scarce low-frequency structural vibration data. Limited response data from an electromechanically coupled simulation model and from experimental testing of laminated composite coupons were encoded into high-resolution time-frequency images using SynchroExtracting Transforms (SETs). The simulated and experimental data were processed through different layers of pretrained deep learning models based on AlexNet, GoogleNet, SqueezeNet, ResNet-18, and VGG-16 to extract low- and high-level autonomous features. The support vector machine (SVM) machine learning algorithm was employed to assess how the identified autonomous features were able to assist in the detection, isolation, and quantification of delamination in laminated composites. The results obtained using these autonomous features were also compared with those obtained using handcrafted statistical features. The obtained results are encouraging and provide a new direction that will allow us to progress in the autonomous damage assessment of laminated composites despite being limited to using raw scarce structural vibration data.


2020 ◽  
Vol 10 (7) ◽  
pp. 2361
Author(s):  
Fan Yang ◽  
Wenjin Zhang ◽  
Laifa Tao ◽  
Jian Ma

As we enter the era of big data, we have to face big data generated by industrial systems that are massive, diverse, high-speed, and variability. In order to effectively deal with big data possessing these characteristics, deep learning technology has been widely used. However, the existing methods require great human involvement that is heavily depend on domain expertise and may thus be non-representative and biased from task to similar task, so for a wide variety of prognostic and health management (PHM) tasks, how to apply the developed deep learning algorithms to similar tasks to reduce the amount of development and data collection costs has become an urgent problem. Based on the idea of transfer learning and the structures of deep learning PHM algorithms, this paper proposes two transfer strategies via transferring different elements of deep learning PHM algorithms, analyzes the possible transfer scenarios in practical application, and proposes transfer strategies applicable in each scenario. At the end of this paper, the deep learning algorithm of bearing fault diagnosis based on convolutional neural networks (CNN) is transferred based on the proposed method, which was carried out under different working conditions and for different objects, respectively. The experiments verify the value and effectiveness of the proposed method and give the best choice of transfer strategy.


2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987562 ◽  
Author(s):  
Yifan Jian ◽  
Xianguo Qing ◽  
Liang He ◽  
Yang Zhao ◽  
Xiao Qi ◽  
...  

The effective fault diagnosis of the motor bearings not only can ensure the smooth and efficient operation of equipment but also can detect and eliminate the running fault in time to prevent major accidents. Based on deep learning algorithm, this article constructs a stacked auto-encoder network. The input data are compressed and reduced by introducing sparsity constraint, so that the network can accurately extract the fault characteristics of the input data, and the fault recognition ability of the network can be improved by introducing random noise. The simulation result shows that the stacked auto-encoder network can not only overcome the shortcomings of traditional fault diagnosis method that requires to distinguish fault samples manually and needs a large number of prior knowledge but also realize the self-learning of fault signal feature. The accuracy rate of fault identification reaches 98%, 94%, 96%, and 95.5% in four different working conditions. What’s more, the network can exhibit strong robustness under different working conditions. Finally, the new research ideas of fault diagnosis in thermal power plant are put forward by copying the idea of fault diagnosis of motor bearing.


2020 ◽  
pp. 1-26
Author(s):  
Ozhan Gecgel ◽  
Joao Paulo Dias ◽  
Stephen Ekwaro-Osire ◽  
Diogo Alves ◽  
Tiago H. Machado ◽  
...  

Abstract Early diagnosis in rotating machinery has been a challenge when looking towards the concept of intelligent machines. A crucial and critical component in these systems is the lubricated journal bearing, subjected to wear fault by abrasive removing of material in its inner wall, mainly during run-ups and run-downs. In extreme conditions, wear faults can cause unexpected shutdowns in rotating systems. Consequently, advanced condition monitoring is an essential procedure in the wear diagnosis of journal bearings. Although an increasing number of data-driven condition monitoring approaches for rotating machines have been proposed in the past decade, they mostly rely on substantial amounts of experimental data for training, which is expensive and time-consuming to obtain. The objective of this work is to develop a framework using a deep learning algorithm to classify wear faults in hydrodynamic journal bearings using simulated vibrations signals. Numerically simulated datasets under different wear severity levels and operating conditions were used to train and test the diagnostics framework. The results show that the proposed framework can be a promising tool to wear fault diagnostics in journal bearings.


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