scholarly journals Design Optimization of a Multistage Axial Flow Compressor Based on Full-Blade Surface Parameterization and Phased Strategy

2021 ◽  
Vol 2021 ◽  
pp. 1-25
Author(s):  
Jinxin Cheng ◽  
Shengfeng Zhao ◽  
Zhaohui Dong ◽  
Chengwu Yang

A new design optimization method is proposed for the problem of high-precision aerodynamic design of multistage axial compressors. The method mainly contains three aspects: full-blade surface parametrization can significantly reduce the number of control variables per blade row and increase the degrees of freedom of the leading edge blade angle compared with the traditional semiblade parametric method; secondly, the artificial bee colony algorithm improved initialization and food source exploration and exploitation mechanism to enhance the global optimization ability and convergence speed, and a distributed optimization system is built on the supercomputing platform based on this method; finally, a phased optimization strategy based on the “synchronous change in multirow blades” is proposed, and expert experience is introduced to achieve a better balance between exploration and exploitation. The optimization method is applied to the AL-31F four-stage low-pressure compressor. As a result, the adiabatic efficiency is improved by 0.67% and the surge margin is improved by 3.1% under the premise that the total pressure ratio and mass flow rate satisfy the constraints, which verifies the effectiveness and engineering practicality of the proposed optimization method in the field of multistage axial flow compressor aerodynamic optimization.

2012 ◽  
Vol 224 ◽  
pp. 352-357
Author(s):  
Islem Benhegouga ◽  
Ce Yang

In this work, steady air injection upstream of the blade leading edge was used in a transonic axial flow compressor, NASA rotor 37. The injectors were placed at 27 % upstream of the axial chord length at blade tip, the injection mass flow rate is 3% of the chock mass flow rate, and 3 yaw angles were used, respectively -20°, -30°, and -40°. Negative yaw angles were measured relative to the compressor face in opposite direction of rotational speeds. To reveal the mechanism, steady numerical simulations were performed using FINE/TURBO software package. The results show that the stall mass flow can be decreased about 2.5 %, and an increase in the total pressure ratio up to 0.5%.


Author(s):  
Pritam Batabyal ◽  
Dilipkumar B. Alone ◽  
S. K. Maharana

This paper presents a numerical case study of various stepped tip clearances and their effect on the performance of a single stage transonic axial flow compressor, using commercially available software ANSYS FLUENT 14.0. A steady state, implicit, three dimensional, pressure based flow solver with SST k-Ω turbulence model has been selected for the numerical study. The stepped tip clearances have been compared with the baseline model of zero tip clearance at 70% and 100 % design speed. It has been observed that the compressor peak stage efficiency and maximum stage pressure ratio decreases as the tip clearances in the rear part are increased. The stall margin also increases with increase in tip clearance compared to the baseline model. An ‘optimum’ value of stepped tip clearance has been obtained giving peak stage compressor performance. The CFD results have been validated with the earlier published experimental data on the same compressor at 70% design speed.


1998 ◽  
Vol 120 (3) ◽  
pp. 477-486 ◽  
Author(s):  
D. W. Thompson ◽  
P. I. King ◽  
D. C. Rabe

The effects of stepped-tip gaps and clearance levels on the performance of a transonic axial-flow compressor rotor were experimentally determined. A two-stage compressor with no inlet guide vanes was tested in a modern transonic compressor research facility. The first-stage rotor was unswept and was tested for an optimum tip clearance with variations in stepped gaps machined into the casing near the aft tip region of the rotor. Nine causing geometries were investigated consisting of three step profiles at each of three clearance levels. For small and intermediate clearances, stepped tip gaps were found to improve pressure ratio, efficiency, and flow range for most operating conditions. At 100 percent design rotor speed, stepped tip gaps produced a doubling of mass flow range with as much as a 2.0 percent increase in mass flow and a 1.5 percent improvement in efficiency. This study provides guidelines for engineers to improve compressor performance for an existing design by applying an optimum casing profile.


Author(s):  
Songtao Wang ◽  
Xiaoqing Qiang ◽  
Weichun Lin ◽  
Guotai Feng ◽  
Zhongqi Wang

In order to design high pressure ratio and highly loaded axial flow compressor, a new design concept based on Highly-Loaded Low-Reaction and boundary layer suction was proposed in this paper. Then the concept’s characteristics were pointed out by comparing with the MIT’s boundary layer suction compressor. Also the application area of this design concept and its key technic were given out in this paper. Two applications were carried out in order to demonstrate the concept. The first application was to redesign a low speed duplication-stage axial flow compressor into a single stage. The second one was a feasibility analysis to decrease an 11 stage axial compressor’s stage count to 7 while not changing its aerodynamic performance. The analysis result showed that the new design concept is feasible and it can be used on high pressure stage of the aero-engine, compressor of ground gas turbine (except the transonic stage) and high total pressure ratio blower.


Author(s):  
Donald W. Thompson ◽  
Paul I. King ◽  
Douglas C. Rabe

The effects of stepped tip gaps and clearance levels on the performance of a transonic axial-flow compressor rotor were experimentally determined. A two-stage compressor with no inlet guide vanes was tested in a modern transonic compressor research facility. The first-stage rotor was unswept and was tested for an optimum tip clearance with variations in stepped gaps machined into the casing near the aft tip region of the rotor. Nine casing geometries were investigated consisting of three step profiles at each of three clearance levels. For small and intermediate clearances, stepped tip gaps were found to improve pressure ratio, efficiency, and flow range for most operating conditions. At 100% design rotor speed, stepped tip gaps produced a doubling of mass flow range with as much as a 2.0% increase in mass flow and a 1.5% improvement in efficiency. This study provides guidelines for engineers to improve compressor performance for an existing design by applying an optimum casing profile.


Author(s):  
Y. Kashiwabara ◽  
Y. Katoh ◽  
H. Ishii ◽  
T. Hattori ◽  
Y. Matsuura ◽  
...  

In this paper, the development leading to a 17-stage axial flow compressor (pressure ratio 14.7) for the 25 MW class heavy duty gas turbine H-25 is described. In the course of developing the H-25’s compressor, extensive measurements were carried out on models. Experimental results are compared with predicted values. Aerodynamic experiments covered the measurements of unsteady flows such as rotating stall and surge as well as the steady-state performance of the compressor. Based on the results of these tests, the aerodynamic and mechanical design parameters of the full scale H-25 compressor were finalized on the basis of two model compressors. Detailed measurements of the first unit of the H-25 gas turbine were carried out. Test results on the compressor are presented and show the achievement of the expected design targets.


Author(s):  
Aristide Massardo ◽  
Antonio Satta ◽  
Martino Marini

A new technique is presented for the design optimization of an axial-flow compressor stage. The procedure allows for optimization of the complete radial distribution of the geometry since the variables, chosen to represent the three dimensional geometry of the stage, are coefficients of suitable polynomials. Evaluation of the objective function is obtained with a through-flow type calculation, which has acceptable speed and stability qualities. Some examples are given of the possibility to use the procedure both for redesign and, together with what was presented in Part I, for the complete design of axial-flow compressor stages.


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