scholarly journals Experimental and Numerical Investigation of Pressure Fluctuation in a Low-Specific-Speed Centrifugal Pump with a Gap Drainage Impeller

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Li Zhang ◽  
Hui Li ◽  
Hong Xu ◽  
Weidong Shi ◽  
Yang Yang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Stable Operation ◽  
Simulation Methods ◽  
Centrifugal Pumps ◽  
Numerical Simulation Methods ◽  
Low Specific Speed ◽  
Specific Speed

In order to analyze the effect of impeller with different slot widths on the performance of the low-specific-speed centrifugal pumps, based on the impeller of a single-stage pump with the specific speed of 21, two gap drainage schemes with slot widths of 1.5 mm and 6.0 mm, slot diameter of 180 mm, and lap length of 5 mm were designed. Both experimental and numerical simulation methods were applied to compare the steady performance, which includes the head, efficiency, and the internal flow field distribution, and the unsteady pressure pulsation performance between new designed pumps and the original pump. The results show that gap drainage would cause a certain degree of head reduction, but a smaller slot width could achieve higher efficiency. Meanwhile, a reasonable open seam scheme can reduce the development of pressure pulsation, which provides experience and reference for the stable operation of low-specific-speed centrifugal pumps.

scholarly journals Optimal Design of Slit Impeller for Low Specific Speed Centrifugal Pump Based on Orthogonal Test

2021 ◽  
Vol 9 (2) ◽  
pp. 121
Author(s):  
Yang Yang ◽  
Ling Zhou ◽  
Hongtao Zhou ◽  
Wanning Lv ◽  
Jian Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Large Scale ◽  
Internal Flow ◽  
Orthogonal Test ◽  
Centrifugal Pumps ◽  
Initial Model ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Four Levels

Marine centrifugal pumps are mostly used on board ship, for transferring liquid from one point to another. Based on the combination of orthogonal testing and numerical simulation, this paper optimizes the structure of a drainage trough for a typical low-specific speed centrifugal pump, determines the priority of the various geometric factors of the drainage trough on the pump performance, and obtains the optimal impeller drainage trough scheme. The influence of drainage tank structure on the internal flow of a low-specific speed centrifugal pump is also analyzed. First, based on the experimental validation of the initial model, it is determined that the numerical simulation method used in this paper is highly accurate in predicting the performance of low-specific speed centrifugal pumps. Secondly, based on the three factors and four levels of the impeller drainage trough in the orthogonal test, the orthogonal test plan is determined and the orthogonal test results are analyzed. This work found that slit diameter and slit width have a large impact on the performance of low-specific speed centrifugal pumps, while long and short vane lap lengths have less impact. Finally, we compared the internal flow distribution between the initial model and the optimized model, and found that the slit structure could effectively reduce the pressure difference between the suction side and the pressure side of the blade. By weakening the large-scale vortex in the flow path and reducing the hydraulic losses, the drainage trough impellers obtained based on orthogonal tests can significantly improve the hydraulic efficiency of low-specific speed centrifugal pumps.

Unsteady Phenomena Induced Pressure Pulsation and Radial Load in a Centrifugal Pump With Slope Volute

2013 ◽  
Author(s):  
Ning Zhang ◽  
Minguan Yang ◽  
Bo Gao ◽  
Zhong Li
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Simulation Methods ◽  
Radial Load ◽  
Slant Angle ◽  
Blade Passing Frequency ◽  
Numerical Simulation Methods ◽  
Pressure Magnitude

Vibration in centrifugal pump still remains a tough problem to solve. Many studied have been done to find the relationship between hydraulic design and vibration. Both experiments and numerical simulation methods have been proposed to make clear the influence of pump parameters related to vibration. It is evident that unsteady phenomena in centrifugal pump are the main factors causing vibration. Also motor-stator interaction of impeller and volute keeps predominant role considering hydraulic factors. Till now almost all reported researches consider pump geometry parameters, but the shape of volute is rarely proposed. To reduce interaction between impeller and volute tongue, a special volute with slope diffuser section is put forward in this paper. The relative position of volute tongue changes compared to the conventional spiral volute. Thus the effect of flow field striking with volute tongue can be receded effectively, and vibration will be reduced. As the developing of computer technology, it is possible for us to achieve the unsteady flow field inner pump by using numerical simulation methods. A commercial software Fluent was adopted to analyze pressure pulsation and radial load of model pump. Slant angle and clearance rate were optimized considering pressure magnitude. It is observed that pressure amplitude at blade passing frequency achieve the lowest level at slant angle 15°. Pressure magnitude decreases significantly with the increasing of clearance, but limited to radial size of volute, it is suggested to be in the range of 0.134∼0.250. Several monitor points are selected along the volute to have overall understanding of pressure pulsation characteristics. Pressure pulsation at blade passing frequency keeps the predominant in motor-stator interaction. Amplitude of both pressure and radial load increase rapidly when pump operating at off designed conditions.

Prediction of the Effect of Impeller Trimming on the Hydraulic Performance of Low Specific-Speed Centrifugal Pumps

2018 ◽  
Vol 140 (8) ◽  
Author(s):  
D. G. J. Detert Oude Weme ◽  
M. S. van der Schoot ◽  
N. P. Kruyt ◽  
E. J. J. van der Zijden
Keyword(s):  
Flow Field ◽  
Prediction Method ◽  
Hydraulic Performance ◽  
New Method ◽  
Prediction Methods ◽  
Centrifugal Pumps ◽  
Flow Rates ◽  
Pump Head ◽  
Low Specific Speed ◽  
Specific Speed

The effect of trimming of radial impellers on the hydraulic performance of low specific-speed centrifugal pumps is studied. Prediction methods from literature, together with a new prediction method that is based on the simplified description of the flow field in the impeller, are used to quantify the effect of trimming on the hydraulic performance. The predictions by these methods are compared to measured effects of trimming on the hydraulic performance for an extensive set of pumps for flow rates in the range of 80% to 110% of the best efficiency point. Of the considered methods, the new prediction method is more accurate (even for a large impeller trim of 12%) than the considered methods from literature. The new method generally overestimates the reduction in the pump head after trimming, and hence results less often in impeller trims that are too large when the method is used to determine the amount of trimming that is necessary in order to attain a specified head.

The effect of wear ring clearance on flow field in the impeller sidewall gap and efficiency of a low specific speed centrifugal pump

2017 ◽  
Vol 232 (17) ◽  
pp. 3062-3073 ◽  
Author(s):  
M DaqiqShirazi ◽  
R Torabi ◽  
A Riasi ◽  
SA Nourbakhsh
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Volumetric Efficiency ◽  
Centrifugal Pumps ◽  
Disk Friction ◽  
Low Specific Speed ◽  
Overall Efficiency ◽  
Specific Speed

In this paper, the flow in the impeller sidewall gap of a low specific speed centrifugal pump is analyzed to study the effect of wear ring clearance and the resultant through-flow on flow field in this cavity and investigate the overall efficiency of the pump. Centrifugal pumps are commonly subject to a reduction in the flow rate and volumetric efficiency due to abrasive liquids or working conditions, since the wear rings are progressively worn, the internal leakage flow is increased. In the new operating point, the overall efficiency of the pump cannot be predicted simply by using the pump characteristic curves. The flow field is simulated with the use of computational fluid dynamics and the three-dimensional full Navier–Stokes equations are solved using CFX software. In order to verify the numerical simulations, static pressure field in volute casing and pump performance curves are compared with the experimental measurements. The results show that, for the pump with minimum wear ring clearance, the disk friction efficiency is the strongest factor that impairs the overall efficiency. Therefore, when the ring clearance is enlarged more than three times, although volumetric efficiency decreases effectively but the reduction in overall efficiency is remarkably smaller due to improvement in the disk friction losses.

Unsteady Pressure Pulsation Measurements and Analysis of a Low Specific Speed Centrifugal Pump

2017 ◽  
Vol 139 (7) ◽  
Author(s):  
Bo Gao ◽  
Pengming Guo ◽  
Ning Zhang ◽  
Zhong Li ◽  
MinGuan Yang
Keyword(s):  
Frequency Band ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Operating Conditions ◽  
Stable Operation ◽  
Centrifugal Pumps ◽  
Pressure Transducers ◽  
Unsteady Pressure ◽  
Low Specific Speed ◽  
Response Pressure

Intense pressure pulsation, resulted from the flow structure shedding from the blade trailing edge and its interaction with the volute tongue and the casing, is detrimental to the stable operation of centrifugal pumps. In the present study, unsteady pressure pulsation signals at different positions of the volute casing are extracted using high response pressure transducers at flow rate of 0–1.55ΦN. Emphasis is laid upon the influence of measuring position and operating condition on pressure pulsation characteristics, and components at the blade passing frequency fBPF and root-mean-square (RMS) values in 0–20.66fn frequency band are mainly analyzed. Results clearly show that the predominant components in pressure spectra always locate at fBPF. The varying trends versus flow rate of components at fBPF differ significantly for different points, and it is considered to be associated with the corresponding flow structures at particular positions of the volute casing. At the near-tongue region, high pressure amplitudes occur at the position of θ = 36 deg, namely the point at the after tongue region. For different measuring points, angular distributions of amplitudes at fBPF and RMS values in 0–20.66fn frequency band are not consistent and affected significantly by the pump operating conditions.

scholarly journals Numerical Investigation of Flow Field and Energy Loss in a Centrifugal Pump as Turbine

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingze Li ◽  
Dongrong Meng ◽  
Xun Qiao
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Energy Loss ◽  
Entropy Generation ◽  
Flow Separation ◽  
Guide Vane ◽  
Great Influence ◽  
Internal Flow ◽  
Asymmetric Structure ◽  
Centrifugal Pumps

Centrifugal pumps as turbine (PAT) are widely used in petrochemical and water conservancy industries. The research on the internal flow field and energy loss of PAT is of great significance to improve the performance and efficiency of PAT. In this paper, experimental and numerical simulation methods are used to study the energy loss and flow field. The results show that the numerical simulation method can accurately simulate the internal flow field of PAT. And the entropy generation theory is applied to visualize the internal energy loss of PAT through the comparison of total pressure loss and entropy generation. The highest energy loss among PAT components is the guide vane. The loss in the guide vane is mainly caused by the flow separation caused by the wake of the guide vane and the asymmetric structure of the volute. The losses in the impeller are mainly due to flow separation and wake. Besides, the unsteady simulation results show that rotor-stator interaction has a great influence on the gap between the impeller and the guide vane. The research results provide a reference for the design of the PAT. This study is beneficial to studying the dynamic and static interference and PAT vibration to improve the stability of the PAT.

Simulation on Balde Duct Vortex in a Francis Turbine Runner Based on S-A Model

2013 ◽  
Vol 444-445 ◽  
pp. 476-478 ◽  
Author(s):  
Yong Zhong Zeng ◽  
Xiao Bing Liu
Keyword(s):  
Flow Field ◽  
Internal Flow ◽  
Optimal Operation ◽  
Francis Turbine ◽  
Operation Conditions ◽  
Low Load ◽  
Turbine Runner ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Load Conditions

If deviating from the optimal operation conditions, flow separation will occur on the blade of the runner in a low specific speed turbine. At this time, the turbulent flow of flow field in the blade duct will be in a strong non-equilibrium state, and thus the blade duct vortexes will be generated. To further study the mechanism of blade duct vortexes and to control the generation of these vortexes, Spalart-Allmaras (S-A) model was used to numerically simulate and calculate the internal flow in the low specific speed turbine runner under low load conditions. The blade duct vortexes in the turbine runner were accurately predicted. The effect of short blade in eliminating and reducing the vortexes in the low specific speed turbine runner was analyzed and compared.

A CFD Method Study on the Resistance Performance of the Axial Flow Cyclone Separator

2017 ◽  
Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Tao Sun
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Axial Flow ◽  
Internal Flow ◽  
Operating Pressure ◽  
Cyclone Separator ◽  
Axial Flow Cyclone ◽  
Flow Field Characteristics ◽  
Numerical Simulation Methods ◽  
Resistance Performance

Axial flow cyclone separator with guide blade has been widely used, due to its low resistance, huge gas processing and small volume. Although its structure is simple, three-dimension strong rotating turbulent flow forms which involves many complex interactions such as dual-phase separation, adsorption and electrostatic interference. This paper is focused on studying the resistance performance of the axial flow cyclone separator. Numerical simulation methods are carried out to acquire the internal flow field characteristics under different operating pressure and temperature conditions. The result shows that the pressure drop decreases under the same operating pressure, as the operating temperature increases. When the operating temperature is the same, the higher operating pressure enhances the value of the pressure drop. Velocity distribution, pressure contours and turbulent viscosity contours have been presented, to analyze the characteristics of the internal airflow, so as to help optimize the design. Experiments are intended to verify the results of numerical simulation and explore the internal flow field of the cyclone separator further. The cyclone separator has 8 rotary blades which are split into 8 parts, namely one blade is 45° in the tangential direction. 0° and 22.5° are chosen in the experiment. The dimensionless pressure distribution is shown. A comparison of the CFD results and the experimental results is made to prove that the numerical simulation methods are correct and accurate. The curve of the numerical simulation results is very close to that of the experimental results with the similar trend. It is concluded that the methods can predict the internal flow field characteristics of the axial flow cyclone separator.

Numerical Optimization of Oilfield Heating Furnace Research

2013 ◽  
Vol 805-806 ◽  
pp. 1874-1877
Author(s):  
Jie Nan Dong ◽  
Xu Su ◽  
Tong Chen ◽  
Miao Wang ◽  
Xiao Xu Li
Keyword(s):  
Numerical Simulation ◽  
Temperature Distribution ◽  
Flow Field ◽  
Internal Flow ◽  
Heating Furnace ◽  
Oil Field ◽  
Simulation Tools ◽  
Flow Field Characteristics ◽  
Numerical Simulation Methods ◽  
Physical And Chemical

In this paper,using numerical simulation tools PHOENICS for numerical simulation study is made on furnace gas burning in the hearth, and analyses furnace oil furnace temperature distribution in the flow field characteristics the internal flow field of oil field heating furnace hearth temperature distribution characteristics. On this basis, this paper establisheda mathematical model which can truly describe the chamber internal physical and chemical changes, selected the appropriate numerical simulation methods, plotted the actual temperature profile case, which can reflect the qualitative and quantitative actual situation of work.Finally suggestions are given, which provides the theoretical foundation for the next step and the actual research.

Flow Measurement at Partial Flow Rate With LDV Around Rear Rotor of Contra-Rotating Axial Flow Pump

2007 ◽  
Author(s):  
Shuichi Yamashita ◽  
Satoshi Watanabe ◽  
Kusuo Okuma ◽  
Kyota Shirasawa ◽  
Akinori Furukawa
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Flow Measurement ◽  
Axial Flow ◽  
Internal Flow ◽  
Stable Operation ◽  
Pressure Measurements ◽  
Specific Speed ◽  
Axial Flow Pump ◽  
Flow Pump

An application of contra-rotating rotors, in which a rear rotor is employed in tandem with a front one and these rotors rotate in the opposite direction each other, has been proposed against a demand for developing higher specific speed axial flow pump. The internal flow field of pump should be considered in the design for higher performance and more stable operation. The flow field in contra-rotating axial flow pump was measured with LDV and wall pressure measurements. In the present paper, the experimental results are shown and the flow behaviors would be discussed.

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