scholarly journals Research on the Cutting Principle and Tool Design of Gear Skiving Based on the Theory of Conjugate Surface

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Peng Wang ◽  
Jingcai Li ◽  
Lin Han

Tool design is one of the key factors that restrict the development of gear skiving technology since the design principle does not correspond to the cutting principle. The existing skiving tool cannot achieve ideal machining accuracy and reasonable cutting angles. In view of this, some research has been done in this paper. Firstly, the skiving principle is investigated essentially according to the skiving motions. Then, the principle of tool design is analyzed based on the theory of conjugate surface, and a new tool design method is proposed to match the skiving principle. For this, all the skiving patterns for various kinds of workpieces are enumerated and summarized to abstract a normalized skiving model. Based on this, the mathematical model of the conjugate surface is then derived to lay the foundation for tool design. Then, the design methods of cutting edge, rake face, and flank face are proposed. An example is presented at last, and the cutting simulation is conducted. The result proves that the proposed methods are correct and valid. The theoretical research in this paper could promote the improvement of skiving tools.

Micromachines ◽  
2021 ◽  
Vol 12 (2) ◽  
pp. 177
Author(s):  
Suzana Uran ◽  
Matjaž Malok ◽  
Božidar Bratina ◽  
Riko Šafarič

Constructing a micro-sized microfluidic motor always involves the problem of how to transfer the mechanical energy out of the motor. The paper presents several experiments with pot-like microfluidic rotational motor structures driven by two perpendicular sine and cosine vibrations with amplitudes around 10 μm in the frequency region from 200 Hz to 500 Hz. The extensive theoretical research based on the mathematical model of the liquid streaming in a pot-like structure was the base for the successful real-life laboratory application of a microfluidic rotational motor. The final microfluidic motor structure allowed transferring the rotational mechanical energy out of the motor with a central axis. The main practical challenge of the research was to find the proper balance between the torque, due to friction in the bearings and the motor’s maximal torque. The presented motor, with sizes 1 mm by 0.6 mm, reached the maximal rotational speed in both directions between −15 rad/s to +14 rad/s, with the estimated maximal torque of 0.1 pNm. The measured frequency characteristics of vibration amplitudes and phase angle between the directions of both vibrational amplitudes and rotational speed of the motor rotor against frequency of vibrations, allowed us to understand how to build the pot-like microfluidic rotational motor.


2009 ◽  
Vol 626-627 ◽  
pp. 693-698
Author(s):  
Yong Yong Zhu ◽  
S.Y. Gao

Dynamic balance of the spatial engine is researched. By considering the special wobble-plate engine as the model of spatial RRSSC linkages, design variables on the engine structure are confirmed based on the configuration characters and kinetic analysis of wobble-plate engine. In order to control the vibration of the engine frame and to decrease noise caused by the spatial engine, objective function is choosed as the dimensionless combinations of the various shaking forces and moments, the restriction condition of which presents limiting the percent of shaking moment. Then the optimization design is investigated by the mathematical model for dynamic balance. By use of the optimization design method to a type of wobble-plate engine, the optimization process as an example is demonstrated, it shows that the optimized design method benefits to control vibration and noise on the engines and improve the performance practically and theoretically.


2014 ◽  
Vol 556-562 ◽  
pp. 1354-1357
Author(s):  
Li Gong Cui ◽  
Gui Qiang Liang ◽  
Fang Shao

This paper presents a mathematical method to analyze the influence of each machine tool part deformation on the machining accuracy. Taking a 3-axis machine tool as an example, this paper divides the machine tool into the cutting tool sub-system and workpiece sub-system. Taking the deformation of lower surface of the machine bed as the research target, the mathematical model of the deformation on the displacement of the cutting point was established. In order to distribute the stiffness of each part, the contribution degree of each part on the machining accuracy was analyzed. Using this mathematical model, the stiffness of each part can be distributed at the design stage of the machine tool, and the machining accuracy of the machine tool can be improved economically.


2014 ◽  
Vol 685 ◽  
pp. 324-327
Author(s):  
Shuang Zhao ◽  
Yu Bo Yue

The mathematical model of conformal antenna array is the premise and basis of the conformal array antenna signal processing. Based on the analysis of the antenna array, a design method for adjusting the direction of the conformal array antenna is proposed. Through simulation, the pattern of antenna meets the actual needs of the project and it reaches pre design requirements.


2021 ◽  
pp. 107815522199284
Author(s):  
Ana C Riestra ◽  
Carmen López-Cabezas ◽  
Marion Jobard ◽  
Mertxe Campo ◽  
María J Tamés ◽  
...  

Introduction The aim of this study is to compare productivity of the KIRO Oncology compounding robot in three hospital pharmacy departments and identify the key factors to predict and optimize automatic compounding time. Methods The study was conducted in three hospitals. Each hospital compounding workload and workflow were analyzed. Data from the robotic compounding cycles from August 2017 to July 2018 were retrospectively obtained. Nine cycle specific parameters and five productivity indicators were analysed in each site. One-to-one differences between hospitals were evaluated. Next, a correlation analysis between cycle specific factors and productivity indicators was conducted; the factors presenting a highest correlation to automatic compounding time were used to develop a multiple regression model (afterwards validated) to predict the automatic compounding time. Results A total of 2795 cycles (16367 preparations) were analysed. Automatic compounding time showed a relevant positive correlation (ǀrs|>0.40) with the number of preparations, number of vials and total volume per cycle. Therefore, these cycle specific parameters were chosen as independent variables for the mathematical model. Considering cycles lasting 40 minutes or less, predictability of the model was high for all three hospitals (R2:0.81; 0.79; 0.72). Conclusion Workflow differences have a remarkable incidence in the global productivity of the automated process. Total volume dosed for all preparations in a cycle is one of the variables with greater influence in automatic compounding time. Algorithms to predict automatic compounding time can be useful to help users in order to plan the cycles launched in KIRO Oncology.


2011 ◽  
Vol 50-51 ◽  
pp. 37-41
Author(s):  
Jian Fu Zhang ◽  
Zhi Jun Wu ◽  
Ping Fa Feng ◽  
Ding Wen Yu

The plastic-coated slideways have been widely used for form-generating movement in machine tools. Its dynamic behavior plays an important role in the vibration properties of the whole machine. In this work, according to the situation that researches on this subject were rather insufficient, a theoretical research was analyzed concerning the stiffness and damping characteristics of rectangle-shaped plastic-coated slideways. The mathematical model was firstly suggested especially based on the assembly of the saddle and worktable. Both stiffness and damping characteristics on vertical and horizontal directions were theoretically determined. To derive the governing motion equation of the slideway system, the carriage and rail were considered as rigid bodies and connected with a series of spring and damping elements at the joint face. Moreover, through the Lagrange’s approach, the frequencies of the carriage at vertical, pitching, yawing and rolling vibration mode were identified.


2011 ◽  
Vol 314-316 ◽  
pp. 594-598
Author(s):  
Min Xiao ◽  
Xue Dao Shu

Blank shape design is the prerequisite and foundation of optimization for the closed forming the high-neck flange. This paper obtained the design formulas of blank size with analyzing the mathematical model of flank blank based on the principle of volume invariably during the rolling process.The blank of a special flange was designed by this method which was validated by the numerical simulation under the DEFORM software. The results indicate that the product is qualified with the blank shape based on this method. These research conclusions can provide scientific basis for forming the high-neck flange with rolling method.


2012 ◽  
Vol 466-467 ◽  
pp. 951-955
Author(s):  
Jun Qing Zhan ◽  
Xiao Mei Feng ◽  
Li Shun Li ◽  
Xiang De Meng

The self-loading device used for side-crane is put forward. Its structure is presented. Based on the force analysis when the side-crane works at flat ground, the mathematical model is established when the crane working at uneven ground. And the design calculation is performed. The self-loading device’s optimal design is accomplished. Based on the above calculation results, the self-loading prototype is manufactured. And the design method can be adopted to the similar equipment’s structural design.


2018 ◽  
Vol 1 (94) ◽  
pp. 27-34
Author(s):  
W. Stachurski ◽  
J. Sawicki ◽  
K. Krupanek ◽  
S. Midera

Purpose: The purpose of this article is to discuss the method of determining the mathematical model used for calculating the amount of emulsion reaching directly the grinding zone during the hob sharpening process. Design/methodology/approach: The mathematical model, in the form of a multiple regression function, was determined based on the acceptance and rejection method. The data for the calculations was obtained by conducting numerical simulations of fluid flow in the Ansys CFX software. Findings: A mathematical model enables calculating the amount of efficient expenditure of emulsion reaching directly the zone of contact between the grinding wheel and workpiece (hob cutter rake face) at various nozzle angle settings and different nominal expenditures of emulsion. The verification of the mathematical relationship confirmed its accuracy. Research limitations/implications: Further research should focus on the other types of grinding process and other types of cooling and lubricating fluids. Practical implications: The mathematical model enables a selection and application in the workshop and industrial practice of various variants of emulsion supply during the grinding of hob cutter rake face. Analysis of the multiple regression equation created on the basis of the acceptance and rejection method also allows predicting changes in the analyzed numerical model. Originality/value: The literature review has shown that no research of this type has been conducted with regard to analyses and optimisation of the grinding process during hob cutter sharpening. The results of this research are a novelty on a worldwide scale.


Author(s):  
Valeriy Ivanovich Istomin ◽  
Elena Stanislavovna Solodova ◽  
Viktoria Valer’evna Khlebnikova

A mathematical model of oil-containing water purification process in the volume of granulated media is developed. On the basis of this model, the purifying ability of filtering unit with granulated coalescing media, which regenerates filtering media in the mode of pseudo liquefaction of granule without disassembling and replacement of filtering element, is studied. In the process of theoretical research, the physical model of oil-containing water purification process in the volume of granulated coalescing media is elaborated. The consistent patterns of the analysed process have gained further development. Due to these patterns, the factors which determine the effectiveneness of purification are established. After realization of the experiment plan for the first time, the mathematical model of a ship’s oil-containing water purification process in the volume of granulated media on the basis of the regression equation has been received. This model allows to calculate the rational constructive and operational parameters of the plant with granulated filter elements.


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