scholarly journals Data-Driven Fault Diagnosis for Rolling Bearing Based on DIT-FFT and XGBoost

Complexity ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Chuan Xiang ◽  
Zejun Ren ◽  
Pengfei Shi ◽  
Hongge Zhao

The rolling bearing is an extremely important basic mechanical device. The diagnosis of its fault play an important role in the safe and stable operation of the mechanical system. This study proposed an approach, based on the Fast Fourier Transform (FFT) with Decimation-In-Time (DIT) and XGBoost algorithm, to identify the fault type of bearing quickly and accurately. Firstly, the original vibration signal of rolling bearing was transformed by DIT-FFT and divided into the training set and test set. Next, the training set was used to train the fault diagnosis XGBoost model, and the test set was used to validate the well-trained XGBoost model. Finally, the proposed approach was compared with some common methods. It is demonstrated that the proposed approach is able to diagnose and identify the fault type of bearing quickly with almost 99% accuracy. It is more accurate than Machine Learning (89.88%), Ensemble Learning (93.25%), and Deep Learning (95%). This approach is suitable for the fault diagnosis of rolling bearing.

Symmetry ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 2386
Author(s):  
Jie Ma ◽  
Xinyu Wang

Due to the symmetry of the rolling bearing structure and the rotating operation mode, it will cause the coupling modulation phenomenon when it is damaged in multiple places at the same time, which makes it difficult to accurately identify all kinds of faults. For such problems, a compound fault diagnosis method based on adaptive chirp mode decomposition (ACMD), Gini index fusion and long short-term memory (LSTM) neural network optimized by Aquila Optimizer (AO) is proposed. Firstly, a series of IMF components are obtained by decomposing the vibration signal by means of ACMD, and the required components are selected by using the correlation coefficient method. Then, the Gini index of the square envelope (GISE) and the Gini index of the square envelope spectrum (GISES) of each component are calculated, respectively, and they are fused to construct a highly dimensional feature matrix. Then, with the aim of solving the problem of difficult selection of LSTM hyperparameters, the AO-LSTM model is constructed. Finally, the feature matrix is divided into a training set and a test set. The training set is input into the model for training, and then the training network is used to predict the test set, and outputs diagnostic results. The simulation and experimental results show that the proposed method can achieve higher accuracy and stronger robustness, compared with the existing intelligent diagnosis methods for bearing compound faults.


2012 ◽  
Vol 152-154 ◽  
pp. 1628-1633 ◽  
Author(s):  
Su Qun Cao ◽  
Xiao Ming Zuo ◽  
Ai Xiang Tao ◽  
Jun Min Wang ◽  
Xiang Zhi Chen

In recent years, machine learning techniques have been widely used in intelligent fault diagnosis field. As a major unsupervised learning technology, cluster analysis plays an important role in fault intelligent diagnosis based on machine learning. In rolling bearing fault diagnosis, the traditional spectrum analysis method usually adopts the resonant demodulation technology, but when the inner circle, rolling body or multi-point faults produce composite modulation, it is difficulty to identify the fault type from demodulation spectral lines. According to this, a novel rolling bearing fault diagnosis method based on KFCM (Kernel-based Fuzzy C-Means) cluster analysis is proposed. Through clustering on test data and the known samples, the memberships of test data are obtained. From these, the rolling bearing fault type can be determined. Experimental results show that this method is effective.


2014 ◽  
Vol 556-562 ◽  
pp. 1286-1289 ◽  
Author(s):  
Jie Shi ◽  
Xing Wu ◽  
Nan Pan ◽  
Sen Wang ◽  
Jun Zhou

In order to monitor the operation state and implement fault diagnosis of rolling bearing in rotating machinery, this paper presents a method of fault diagnosis of rolling bearing, which is based on EMD and resonance demodulation. Using EMD to decompose the signal, which comes from QPZZ-II experimental station, the components of intrinsic mode function (IMF) will be obtained. Then, calculating the correlation coefficient of each IMF component, the highest correlation coefficient of IMF component will be analyzed by resonance demodulation. Finally, the experimental results show that the method can accurately identify and diagnose the running state and bearing fault type.


Entropy ◽  
2020 ◽  
Vol 22 (4) ◽  
pp. 375
Author(s):  
Songrong Luo ◽  
Wenxian Yang ◽  
Youxin Luo

Condition monitoring and fault diagnosis of a rolling bearing is crucial to ensure the reliability and safety of a mechanical system. When local faults happen in a rolling bearing, the complexity of intrinsic oscillations of the vibration signals will change. Refined composite multiscale dispersion entropy (RCMDE) can quantify the complexity of time series quickly and effectively. To measure the complexity of intrinsic oscillations at different time scales, adaptive sparest narrow-band decomposition (ASNBD), as an improved adaptive sparest time frequency analysis (ASTFA), is introduced in this paper. Integrated, the ASNBD and RCMDE, a novel-fault diagnosis-model is proposed for a rolling bearing. Firstly, a vibration signal collected is decomposed into a number of intrinsic narrow-band components (INBCs) by the ASNBD to present the intrinsic modes of a vibration signal, and several relevant INBCs are prepared for feature extraction. Secondly, the RCMDE values are calculated as nonlinear measures to reveal the hidden fault-sensitive information. Thirdly, a basic Multi-Class Support Vector Machine (multiSVM) serves as a classifier to automatically identify the fault type and fault location. Finally, experimental analysis and comparison are made to verify the effectiveness and superiority of the proposed model. The results show that the RCMDE value lead to a larger difference between various states and the proposed model can achieve reliable and accurate fault diagnosis for a rolling bearing.


PLoS ONE ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. e0246905
Author(s):  
Chunming Wu ◽  
Zhou Zeng

Rolling bearing fault diagnosis is one of the challenging tasks and hot research topics in the condition monitoring and fault diagnosis of rotating machinery. However, in practical engineering applications, the working conditions of rotating machinery are various, and it is difficult to extract the effective features of early fault due to the vibration signal accompanied by high background noise pollution, and there are only a small number of fault samples for fault diagnosis, which leads to the significant decline of diagnostic performance. In order to solve above problems, by combining Auxiliary Classifier Generative Adversarial Network (ACGAN) and Stacked Denoising Auto Encoder (SDAE), a novel method is proposed for fault diagnosis. Among them, during the process of training the ACGAN-SDAE, the generator and discriminator are alternately optimized through the adversarial learning mechanism, which makes the model have significant diagnostic accuracy and generalization ability. The experimental results show that our proposed ACGAN-SDAE can maintain a high diagnosis accuracy under small fault samples, and have the best adaptation performance across different load domains and better anti-noise performance.


2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Jun He ◽  
Xiang Li ◽  
Yong Chen ◽  
Danfeng Chen ◽  
Jing Guo ◽  
...  

In mechanical fault diagnosis, it is impossible to collect massive labeled samples with the same distribution in real industry. Transfer learning, a promising method, is usually used to address the critical problem. However, as the number of samples increases, the interdomain distribution discrepancy measurement of the existing method has a higher computational complexity, which may make the generalization ability of the method worse. To solve the problem, we propose a deep transfer learning method based on 1D-CNN for rolling bearing fault diagnosis. First, 1-dimension convolutional neural network (1D-CNN), as the basic framework, is used to extract features from vibration signal. The CORrelation ALignment (CORAL) is employed to minimize marginal distribution discrepancy between the source domain and target domain. Then, the cross-entropy loss function and Adam optimizer are used to minimize the classification errors and the second-order statistics of feature distance between the source domain and target domain, respectively. Finally, based on the bearing datasets of Case Western Reserve University and Jiangnan University, seven transfer fault diagnosis comparison experiments are carried out. The results show that our method has better performance.


Author(s):  
Bo Fang ◽  
Hu Jianzhong ◽  
Cheng Yang ◽  
Yudong Cao ◽  
Minping Jia

Abstract Blind deconvolution (BD) is an effective algorithm for enhancing the impulsive signature of rolling bearings. As a convex optimization problem, the existing BDs have poor optimization performance and cannot effectively enhance the impulsive signature excited by weak faults. Moreover, the existing BDs require manual derivation of the calculation process, which brings great inconvenience to the researcher's personalized design of the maximization criterion. A new BD algorithm based on backward automatic differentiation (BAD) is proposed, which is named BADBD. The calculation process does not require manual derivation so a general solution of BDs based on different maximization criteria is realized. BADBD constructs multiple cascaded filters to filter the raw vibration signal, which makes up for the deficiency of single filter performance. The filter coefficients are determined by Adam algorithm, which improves the optimization performance of the proposed BADBD. BADBD is compared with classic BDs by synthesized and real vibration signals. The results reveal superior capability of BADBD to enhance the impulsive signature and the fault diagnosis performance is significantly better than the classic BDs.


2018 ◽  
Vol 7 (2.21) ◽  
pp. 339 ◽  
Author(s):  
K Ulaga Priya ◽  
S Pushpa ◽  
K Kalaivani ◽  
A Sartiha

In Banking Industry loan Processing is a tedious task in identifying the default customers. Manual prediction of default customers might turn into a bad loan in future. Banks possess huge volume of behavioral data from which they are unable to make a judgement about prediction of loan defaulters. Modern techniques like Machine Learning will help to do analytical processing using Supervised Learning and Unsupervised Learning Technique. A data model for predicting default customers using Random forest Technique has been proposed. Data model Evaluation is done on training set and based on the performance parameters final prediction is done on the Test set. This is an evident that Random Forest technique will help the bank to predict the loan Defaulters with utmost accuracy.  


2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.


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