scholarly journals Fault Diagnosis of Planetary Gearbox Based on Motor Current Signal Analysis

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Ziyuan Jiang ◽  
Qinkai Han ◽  
Xueping Xu

Planetary gearbox is one of the most widely used core parts in heavy machinery. Once it breaks down, it can lead to serious accidents and economic loss. Induction motor current signal analysis (MCSA) is a noninvasive method that uses current to detect faults. Currently, most MCSA-based fault diagnosis studies focus on the parallel shaft gearbox. However, there is a paucity of studies on the planetary gearbox. The effect of various signal processing methods on motor current and the performance of different machine learning models are rarely compared. Therefore, fault diagnosis of planetary gearbox based MCSA is conducted in this study. First, the effects of various faults on motor currents are studied. Specifically, the characteristic frequencies of a fault in sun/planet/ring gears and supporting bearings of the planetary gearbox are derived. Then, a signal preprocessing method, namely, singular spectrum analysis (SSA), is proposed to remove the supply frequency component in the current signal. Subsequently, four classical machine learning models, including the support vector machine (SVM), decision tree (DT), random forest (RF), and AdaBoost, are used for fault classifications based on the features extracted via principal component analysis (PCA). The convolutional neural network (CNN), which can automatically extract features, is also adopted. The dynamic experiment of the planetary gearbox with seven types of faults, including tooth chipping in sun/planet/ring gears, inner race spall in planet bearing, inner/outer races, and ball spalls in input support bearing, is conducted. Raw current signal in the time domain, reconstructed signal by SSA, and the current spectra in the frequency domain are used as the inputs of various models. The classification results show that the PCA-SVM is the best model for learned data while CNN is the best model for unlearned data on average. Furthermore, SSA mainly increases the accuracy of CNN in the time domain and exhibits a positive effect on unlearned data in the time domain. The classification accuracy increases significantly after transforming the time domain current data to the frequency domain.

2018 ◽  
Vol 211 ◽  
pp. 17009
Author(s):  
Natalia Espinoza Sepulveda ◽  
Jyoti Sinha

The development of technologies for the maintenance industry has taken an important role to meet the demanding challenges. One of the important challenges is to predict the defects, if any, in machines as early as possible to manage the machines downtime. The vibration-based condition monitoring (VCM) is well-known for this purpose but requires the human experience and expertise. The machine learning models using the intelligent systems and pattern recognition seem to be the future avenue for machine fault detection without the human expertise. Several such studies are published in the literature. This paper is also on the machine learning model for the different machine faults classification and detection. Here the time domain and frequency domain features derived from the measured machine vibration data are used separated in the development of the machine learning models using the artificial neutral network method. The effectiveness of both the time and frequency domain features based models are compared when they are applied to an experimental rig. The paper presents the proposed machine learning models and their performance in terms of the observations and results.


2021 ◽  
Author(s):  
Debarati Bhattacharjee ◽  
Munesh Singh

Abstract The electromyography (EMG) signal is the electrical current generated in muscles due to the inter-change of ions during their contractions. It has many applications in clinical diagnostics and the biomedical field. This paper has experimented with various ensemble algorithms and time-domain features to classify eight types of hand gestures. To train and test the machine learning models, we have extracted eight types of time-domain features from the raw EMG signals, such as integrated EMG (IEMG), variance, mean absolute value (MAV), modified mean absolute value type 1, waveform length, root mean square, average amplitude change, and difference absolute standard deviation value. The ensemble machine learning models are based on stacking, bagging, and gradient boosting. We have used four different-sized training sets to evaluate the performance of these classifiers. From the performance evaluation, we have identified the XG-Boost (gblinear) classifier with the IEMG feature as the best classifier-feature pair. The proposed classifier-feature pair has given better performance with a classification accuracy of 98.33% and a processing time of 5.67 μs for one vector than the existing extended associative memory-MAV classifier-feature pair.


Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1483
Author(s):  
Yu Wang ◽  
Lei Chen ◽  
Yang Liu ◽  
Lipeng Gao

Neural networks for fault diagnosis need enough samples for training, but in practical applications, there are often insufficient samples. In order to solve this problem, we propose a wavelet-prototypical network based on fusion of time and frequency domain (WPNF). The time domain and frequency domain information of the vibration signal can be sent to the model simultaneously to expand the characteristics of the data, a parallel two-channel convolutional structure is proposed to process the information of the signal. After that, a wavelet layer is designed to further extract features. Finally, a prototypical layer is applied to train this network. Experimental results show that the proposed method can accurately identify new classes that have never been used during the training phase when the number of samples in each class is very small, and it is far better than other traditional machine learning models in few-shot scenarios.


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