scholarly journals Fault Detection of Reciprocating Compressor Valve Based on One-Dimensional Convolutional Neural Network

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Fu-yan Guo ◽  
Yan-chao Zhang ◽  
Yue Wang ◽  
Ping Wang ◽  
Pei-jun Ren ◽  
...  

Reciprocating compressors are important equipment in oil and gas industries which closely relate with the healthy development of the enterprise. It is essential to detect the valve fault because valve failures account for 60% in total failures. For this field, an artificial neural network (ANN) is widely used, but a complex network is not suitable for its low accuracy and easy overfitting. This paper proposes a fault diagnosis model of a reciprocating compressor valve based on a one-dimensional convolutional neural network (1DCNN). This method takes the differential pressure and differential temperature of each compressor stage as the input of 1DCNN, using the characteristics of the CNN to extract the features and finally using Softmax to classify the fault. In order to verify this method, it is compared with LM-BP, RBF, and BP neural networks. The results show that the fault recognition rate of 1DCNN reaches 100%, which proves the effectiveness and feasibility of the proposed method.

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Fu-Yan Guo ◽  
Yan-Chao Zhang ◽  
Yue Wang ◽  
Pei-Jun Ren ◽  
Ping Wang

Reciprocating compressors play a vital role in oil, natural gas, and general industrial processes. Their safe and stable operation directly affects the healthy development of the enterprise economy. Since the valve failure accounts for 60% of the total failures when the reciprocating compressor fails, it is of great significance to quickly find and diagnose the failure type of the valve for the fault diagnosis of the reciprocating compressor. At present, reciprocating compressor valve fault diagnosis based on deep neural networks requires sufficient labeled data for training, but valve in real-case reciprocating compressor (VRRC) does not have enough labeled data to train a reliable model. Fortunately, the data of valve in laboratory reciprocating compressor (VLRC) contains relevant fault diagnosis knowledge. Therefore, inspired by the idea of transfer learning, a fault diagnosis method for reciprocating compressor valves based on transfer learning convolutional neural network (TCNN) is proposed. This method uses convolutional neural network (CNN) to extract the transferable features of gas temperature and pressure data from VLRC and VRRC and establish pseudolabels for VRRC unlabeled data. Three regularization terms, the maximum mean discrepancy (MMD) of the transferable features of VLRC and VRRC data, the error between the VLRC sample label prediction and the actual label, and the error between the VRRC sample label prediction and the pseudolabel, are proposed. Their weighted sum is used as an objective function to train the model, thereby reducing the distribution difference of domain feature transfer and increasing the distance between learning feature classes. Experimental results show that this method uses VLRC data to identify the health status of VRRC, and the fault recognition rate can reach 98.32%. Compared with existing methods, this method has higher diagnostic accuracy, which proves the effectiveness of this method.


Author(s):  
Hong Zhao ◽  
Lupeng Yue ◽  
Weijie Wang ◽  
Zeng Xiangyan

Speech signal is a time-varying signal, which is greatly affected by individual and environment. In order to improve the end-to-end voice print recognition rate, it is necessary to preprocess the original speech signal to some extent. An end-to-end voiceprint recognition algorithm based on convolutional neural network is proposed. In this algorithm, the convolution and down-sampling of convolutional neural network are used to preprocess the speech signals in end-to-end voiceprint recognition. The one-dimensional and two-dimensional convolution operations were established to extract the characteristic parameters of Meier frequency cepstrum coefficient from the preprocessed signals, and the classical universal background model was used to model the recognition model of voice print. In this study, the principle of end-to-end voiceprint recognition was firstly analyzed, and the process of end-to-end voice print recognition, end-to-end voice print recognition features and Res-FD-CNN network structure were studied. Then the convolutional neural network recognition model was constructed, and the data were preprocessed to form the convolutional layer in frequency domain and the algorithm was tested.


2020 ◽  
Vol 103 (3) ◽  
pp. 003685042095139
Author(s):  
Shenglong Xie ◽  
Guoying Ren ◽  
Junjiang Zhu

As one of the key parts of rotary machine, the fault diagnosis and running condition monitoring of rolling bearings are of great importance for normal working and safe production of rotary machine. However, the traditional diagnosis approaches merely count on artificial feature extraction and domain expertise. Meanwhile, the existing convolutional neural networks (CNNs) have the problem of low fault recognition rates. This paper proposes a novel convolutional neural network with one-dimensional structure (ODCNN) for the automatical fault diagnosis of rolling bearings, which adopts six sets of convolutional and max-pooling layers to extract signal features and applies a flattening convolutional layer followed by two fully-connected layers for feature classification. The architectures of one-dimensional LeNet-5, AlexNet, and the proposed ODCNN are illustrated in detail, followed by the obtaining of training and testing samples, which is pre-processed by overlapping the vibration signals of rolling bearings. Finally, the classification experiment is carried out. The experimental results show that the ODCNN has higher fault diagnosis rates and can achieve high accuracy with load variant. Additionally, the extracted features of three CNNs are visualized, which illustrate that the new CNN has a better classification capacity.


2019 ◽  
Vol 2019 ◽  
pp. 1-7 ◽  
Author(s):  
Hong-bai Yang ◽  
Jiang-an Zhang ◽  
Lei-lei Chen ◽  
Hong-li Zhang ◽  
Shu-lin Liu

Reciprocating compressors are widely used in petroleum industry. Due to containing complex nonlinear signal, it is difficult to extract the fault features from its vibration signals. This paper proposes a new method named Convolutional Neural Network based on Multisource Raw vibration signals (MSRCNN). The proposed method uses multisource raw vibration signals collected by several sensors as input and uses the designed CNN to operate both the feature extraction and classification. The gas valve signals of reciprocating compressor in different states are used as the experimental data. In order to test the effectiveness of the proposed method, it is compared with the traditional BP (Back-Propagation) neural network fault diagnosis method based on power spectrum energy and wavelet packet energy. In order to further test the antinoise performance of the proposed method, some noisy signals with different signal-to-noise ratios were constructed by adding white noise into sampled signals for testing. The results show that the MSRCNN model has higher fault recognition rate than the traditional methods. This indicates that the MSRCNN method not only has good fault recognition effect, but also has certain antinoise performance.


Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 919
Author(s):  
Wanlu Jiang ◽  
Chenyang Wang ◽  
Jiayun Zou ◽  
Shuqing Zhang

The field of mechanical fault diagnosis has entered the era of “big data”. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.


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