scholarly journals Advances in Polymer Technology Application of Pareto-Based Genetic Algorithm in Determining Layout of Heating Rods for a Plastic Injection Mold

2020 ◽  
Vol 2020 ◽  
pp. 1-7
Author(s):  
Yipeng Li ◽  
Ningning Gong ◽  
Yaohui Wang ◽  
Yuntao Chen ◽  
Bowen Wang ◽  
...  

The Pareto-based genetic algorithm is an effective way to solve complex optimization design problems in engineering. In this study, first, the principles of Pareto optimal solutions and multiobjective genetic algorithm were presented. Second, to investigate the influence of the mold temperature on the products’ performances, a multicavity experiment injection mold was designed whose temperature could be controlled by the heating rods. To obtain a homogeneous temperature distribution across the multicavity surfaces after the heating stage, multiobjective optimization models for the heating rods layout were established based on the heat transfer process of the mold. Finally, the Pareto-based genetic algorithm and finite element method were combined to solve the optimized models to obtain the optimal solution. After a finite element analysis and experimental injection, it is proved that the optimized distribution of the heating rods in the mold is necessary for the experiment and production.

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Caiping Guo

With the transformation and upgrading of my country’s industrial structure, the level of manufacturing automation has gradually improved. According to research, the design of mechanical products is mostly completed by improvement or innovation on the basis of existing design knowledge. Knowledge reuse is a technique to ensure the maximization of design resource utilization by reusing design knowledge. This article applies knowledge reuse technology to the development and design of mechanical products. By integrating the technical logic of the functional analysis system with the development of quality functions, the transformation of customer demand information and product function design is realized, and the task of the product design plan analysis phase is completed. This paper uses the finite element analysis software ANSYS to explore a new nonlinear finite element modeling method and conducts simulation experiments. At the same time, this paper improves the genetic algorithm, which effectively improves the optimization efficiency and completes the parameter optimization under multiobjective and multistructure conditions. From the experimental results, it takes 328.64 seconds for the basic genetic algorithm to search for the optimal solution of the complex problem. The improved time is shortened to 86.31 seconds, and the efficiency is increased by 73.74%. This shows that the improved genetic algorithm has better robustness and can find the optimal solution in a shorter calculation time. For complex problems such as the optimization of the overall structure of special machinery, the improved genetic algorithm obviously helps to improve the optimization efficiency and improves the effectiveness and pertinence of product design schemes.


2021 ◽  
Vol 104 (2) ◽  
pp. 003685042110232
Author(s):  
Zhi-Hai Liu ◽  
Shao-Lu Tian ◽  
Qing-Liang Zeng ◽  
Kui-Dong Gao ◽  
Xin-Long Cui ◽  
...  

In the present work, the working state of the crane leg is analyzed and discussed, and its structure is optimized. SolidWorks software is used for modeling; ANSYS software is used for finite element analysis. First of all, the constrained finite element method (CFEM) is used to analyze the linear eigenvalue buckling and geometric nonlinear buckling of outriggers with different cross-section shapes. Prove that the curved leg has certain advantages in buckling. At the same time, analyzing the leg along a different path of buckling condition and stress changes provide the basis for the design of the subsequent reinforcement. After selecting the best cross-section shape of the outrigger, the agent-based multi-island genetic algorithm is used to optimize the structural parameters of the outrigger under the transverse stiffened plate reinforced structure and the longitudinally stiffened plate reinforced structure respectively. It is proved that the outrigger with the transverse stiffened plate has a significant effect in improving the bearing capacity and in the lightweight of the structure. Finally, the gap between the movable leg and the fixed leg was changed, the stress of different gaps was analyzed by using the finite element method, and the appropriate gap value was selected according to the high-order fitting curve.


2012 ◽  
Vol 490-495 ◽  
pp. 2785-2789
Author(s):  
Dong Sun ◽  
Xu Dong Yang

The milling planer bed is one of the most important foundational parts for the entire machine, sufficient stiffness is required. The posterior segment of a certain milling planer bed is regarded as the optimization object in this paper. Three-dimensional modeling method is used to calculate the exact weight of the bed and then finite element analysis is used to research the static and dynamic characteristics before and after weight-reduction. The weak link of the bed is found out and a improvement scheme is put forward ensuring lower production costs under the premise of sufficient rigidity.


2014 ◽  
Vol 945-949 ◽  
pp. 1135-1138
Author(s):  
Tao Liang ◽  
Chun Ling Meng ◽  
Yang Li ◽  
Xiu Hua Zhao

The finite element analysis of large air cooling tower was carried out using ABAQUS. On the basis of strength above,8 types of the axial force are analyzed and summarized, find valuable rules, and put forward the further optimization design. So that it can satisfy the strength and stability of air cooling tower, the structure is more reasonable, reduce weight, reduce the cost.


Author(s):  
Edric Wee Ming Wong ◽  
Choo Jun Tan ◽  
Jenn Hwai Leong ◽  
Syauqina Akmar Mohd-Shafri ◽  
Dahaman Ishak ◽  
...  

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Bin Zheng ◽  
Yi Cai ◽  
Kelun Tang

Purpose The purpose of this paper is to realize the lightweight of connecting rod and meet the requirements of low energy consumption and vibration. Based on the structural design of the original connecting rod, the finite element analysis was conducted to reduce the weight and increase the natural frequencies, so as to reduce materials consumption and improve the energy efficiency of internal combustion engine. Design/methodology/approach The finite element analysis, structural optimization design and topology optimization of the connecting rod are applied. Efficient hybrid method is deployed: static and modal analysis; and structure re-design of the connecting rod based on topology optimization. Findings After the optimization of the connecting rod, the weight is reduced from 1.7907 to 1.4875 kg, with a reduction of 16.93%. The maximum equivalent stress of the optimized connecting rod is 183.97 MPa and that of the original structure is 217.18 MPa, with the reduction of 15.62%. The first, second and third natural frequencies of the optimized connecting rod are increased by 8.89%, 8.85% and 11.09%, respectively. Through the finite element analysis and based on the lightweight, the maximum equivalent stress is reduced and the low-order natural frequency is increased. Originality/value This paper presents an optimization method on the connecting rod structure. Based on the statics and modal analysis of the connecting rod and combined with the topology optimization, the size of the connecting rod is improved, and the static and dynamic characteristics of the optimized connecting rod are improved.


Author(s):  
Jing Han ◽  
Koetsu Yamazaki ◽  
Sadao Nishiyama ◽  
Ryoichi Itoh

This paper has introduced the finite element analysis (FEA) into the ergonomic design to evaluate the human feelings numerically and objectively, and then into the optimization design of beverage containers considering human factors. In the design of the end of can (the lid of can), experiments and the FEA of indenting vertically the fingertip pulp by a probe and the tab of end have been done to observe force responses and to study feelings in the fingertip. A numerical simulation of finger lifting the tab for opening the can has also been performed, and discomfort in the fingertip has been evaluated numerically to present the finger-accessibility of the tab. The comparison of finger-accessibility between two kinds of tab ring shape designs showed that the tab that may have a larger contact area with the finger is better. In the design of beverage bottles served hot drinks, the FEA of tactile sensation of heat has been performed to evaluate numerically the touch feeling of the finger when holding the hot bottle. The numerical simulations of embossing process have also been performed to evaluate the formability of various rib-shape designs. The optimum design has then been done considering the hot touch feeling as well as the metal sheet formability.


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