scholarly journals Evaluation of Design and Simulation of Creep Test Rig for Full-Scale Crossarm Structure

2020 ◽  
Vol 2020 ◽  
pp. 1-10 ◽  
Author(s):  
M. R. M. Asyraf ◽  
M. R. Ishak ◽  
S. M. Sapuan ◽  
N. Yidris ◽  
R. A. Ilyas ◽  
...  

A simulated model was developed in order to design and simulate the mechanical properties of a cantilever beam creep testing rig for a full-scale size crossarm in transmission towers. Currently, the Malaysian power grid system is implementing several materials, such as Chengal wood, polymeric composite, and galvanised steel, as crossarm structures. However, there is a lack of study regarding the long-term mechanical behaviour of heavy structures in the literature. Hence, this article explains the design development of creep test rig for a full-scale crossarm structure using CATIA and mechanical simulation (deformation and safety factors) of the product via ANSYS. The test rig will be used to predict the creep life of the cantilever beam structure. In this study, a tall and large base area structure was designed and replicated from an actual tower to elevate the crossarm above the ground level. In order to select the best performance model, a baseline conceptual test rig was generated in CAD modelling, and the finite element analysis was carried out by using a static structural analysis in ANSYS. Four different bracing configurations were incorporated in the baseline model, and the modified structures were then analysed. The results show that the hybrid bracing configuration has enhanced the mechanical properties and safety factors in the baseline model.

2020 ◽  
Vol 10 (4) ◽  
pp. 1545
Author(s):  
Zongyuan Zhang ◽  
Hongyuan Fang ◽  
Bin Li ◽  
Fuming Wang

Concrete pipes are the most widely used municipal drainage pipes in China. When concrete pipes fall into years of disrepair, numerous problems appear. As one of the most common problems of concrete pipes, cracks impact on the deterioration of mechanical properties of pipes, which cannot be ignored. In the current work, normal concrete pipes and those with pre-existing cracks are tested on a full scale under an external compressive load. The effects of the length, depth, and location of cracks on the bearing capacity and mechanical properties of the concrete pipes are quantitatively analyzed. Based on the full-scale tests, three-dimensional finite element models of normal and cracked concrete pipes are developed, and the measured results are compared with the data of the finite element analysis. It is clear that the test measurements are in good agreement with the simulation results; the bearing capacity of a concrete pipe is inversely proportional to the length and depth of the crack, and the maximum circumferential strain of the pipe occurs at the location of the crack. The strain of the concrete pipe also reveals three stages of elasticity, plasticity, and failure as the external load rises. Finally, when the load series reaches the limit of the failure load of the concrete pipe with pre-existing cracks, the pipe breaks along the crack position.


2020 ◽  
Vol 27 (3) ◽  
pp. 121-129
Author(s):  
Yao Zilin ◽  
Wang Yu ◽  
Yang Xuefeng ◽  
Gao Anping ◽  
Zhang Rong ◽  
...  

AbstractDue to the complexity of the marine environment, in deep-sea drilling, all kinds of strings are corroded by different deep-sea conditions for a long time, accompanied by high temperature and high pressure, which lead to the continuous change of mechanical properties of materials. In order to solve the problem that the material mechanical parameters cannot be accurately described in the performance analysis of the casing, deep-sea simulated corrosion and material damage experiments of P110 material were carried out in this paper. Mass loss and tensile experiments on corrosion-damaged test pieces were conducted under different corrosion experimental periods. The changes in mechanical properties of the material were analyzed. Equations of the variation of the equivalent yield strength and the equivalent tensile strength were obtained. The results show that the equivalent yield strength and the equivalent tensile strength decrease with the increase of the weight loss rate. Based on the experimental results and finite element analysis, a method for establishing the material corrosion model was proposed in this paper. The deep-sea drilling corrosion performance model of P110 material was established, which greatly reduced the error caused by the material uniformity assumption in finite element analysis. This paper provides a theoretical basis for the analysis of reliability and life of P110 materials in wells.


2020 ◽  
Vol 14 (2) ◽  
pp. 6869-6887
Author(s):  
M. R. M. Asyraf ◽  
Mohamad Ridzwan Ishak ◽  
S. M. Sapuan ◽  
N. Yidris ◽  
R. M. Shahroze ◽  
...  

Cross arms in transmission tower are made up of Chengal wood, which degrade and collapse after a long period of service. This is due to creep deformation, and the rate of degradation is expedited due to exposure to extreme tropical climate. Hence, it is crucial to comprehend the early creep stage, which leads to structural failure. Apart from that, there are several research and industrial application gaps of these cross arms. For instance, creep life analysis of actual cross arms is still unexplored. In this study, the state-of-the-art is related to creep experiments and creep test rig designs, espacially on the creep test of a cantilever beam setup. The experimental methodologies implemented two vital approaches, conventional and accelerated techniques. The specific creep experiments on cantilever beam structure are emphasized and suggested in the manuscript as the building blocks for future design of cantilever creep test rig. This helps to guide future development design of cantilever beam creep test rig by fulfilling the specific criteria related to creep fundamentals, numerical modelling analysis, test operation for data evaluation, and development process. At the end, the challenges and improvements on the criteria existing design of test rigs are elaborated.


2021 ◽  
Vol 8 (4) ◽  
pp. 369-379
Author(s):  
Greg Wheatley ◽  
Ashley Rains ◽  
Mohammad Zaeimi

Low Rolling Resistance (LRR) conveyor systems are generally preferred over traditional conveyors because of better overall efficiency lesser energy consumption required to operate. In this work, the design development and analysis path in the process of downscaling the size of an existent LRR test rig to a compact, portable and desktop-sized model is presented. Simulation has been developed using SolidWorks and finite element analysis is conducted using ANSYS to obtain the deformation, stress and strain of each part of the new design.


2021 ◽  
pp. 095745652110004
Author(s):  
Amit Kumar Gorai ◽  
Tarapada Roy ◽  
Sumeet Mishra

The mechanical properties of a component change with any type of damage such as crack development, generation of holes, bend, excessive wear, and tear. The change in mechanical properties causes the material to behave differently in terms of noise and vibration under different loading conditions. Thus, the present study aims to develop an artificial neural network model using vibration signal data for early fault detection in a cantilever beam. The discrete wavelet transform coefficients of de-noised vibration signals were used for model development. The vibration signal was recorded using the OROS OR35 module for different fault conditions (no fault, notch fault, and hole fault) of a cantilever beam. A feed-forward network was trained using backpropagation to map the input features to output. A total of 603 training datasets (201 datasets for three types of cantilever beam—no fault, notch fault, and hole fault) were used for training, and 201 datasets were used for testing of the model. The testing dataset was recorded for a hole fault cantilever beam specimen. The results indicated that the proposed model predicted the test samples with 78.6% accuracy. To increase the accuracy of prediction, more data need to be used in the model training.


2011 ◽  
Vol 243-249 ◽  
pp. 1461-1465
Author(s):  
Chuan Min Zhang ◽  
Chao He Chen ◽  
Ye Fan Chen

The paper makes an analysis of the reinforced concrete beams with exterior FRP Shell in Finite Element, and compares it with the test results. The results show that, by means of this model, mechanical properties of reinforced concrete beams with exterior FRP shell can be predicted better. However, the larger the load, the larger deviation between calculated values and test values. Hence, if more accurate calculation is required, issues of contact interface between the reinforced concrete beams and the FRP shell should be taken into consideration.


2020 ◽  
Vol 10 (3) ◽  
pp. 1159 ◽  
Author(s):  
Yingmei Xie ◽  
Hiroki Kurita ◽  
Ryugo Ishigami ◽  
Fumio Narita

Epoxy resins are a widely used common polymer due to their excellent mechanical properties. On the other hand, cellulose nanofiber (CNF) is one of the new generation of fibers, and recent test results show that CNF reinforced polymers have high mechanical properties. It has also been reported that an extremely low CNF addition increases the mechanical properties of the matrix resin. In this study, we prepared extremely-low CNF (~1 wt.%) reinforced epoxy resin matrix (epoxy-CNF) composites, and tried to understand the strengthening mechanism of the epoxy-CNF composite through the three-point flexural test, finite element analysis (FEA), and discussion based on organic chemistry. The flexural modulus and strength were significantly increased by the extremely low CNF addition (less than 0.2 wt.%), although the theories for short-fiber-reinforced composites cannot explain the strengthening mechanism of the epoxy-CNF composite. Hence, we propose the possibility that CNF behaves as an auxiliary agent to enhance the structure of the epoxy molecule, and not as a reinforcing fiber in the epoxy resin matrix.


2013 ◽  
Vol 351-352 ◽  
pp. 782-785
Author(s):  
Yong Bing Liu ◽  
Xiao Zhong Zhang

Established the mechanical model of simply supported deep beam, calculation and analysis of simple supported deep beams by using finite element analysis software ANSYS, simulated the force characteristics and work performance of the deep beam. Provides the reference for the design and construction of deep beams.


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