scholarly journals Improvement of Heavy Load Robot Positioning Accuracy by Combining a Model-Based Identification for Geometric Parameters and an Optimized Neural Network for the Compensation of Nongeometric Errors

Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Yuxiang Wang ◽  
Zhangwei Chen ◽  
Hongfei Zu ◽  
Xiang Zhang ◽  
Chentao Mao ◽  
...  
Keyword(s):  
Neural Network ◽  
Manufacturing Systems ◽  
Robot Manipulator ◽  
Joint Stiffness ◽  
Calibration Method ◽  
Geometric Parameters ◽  
Heavy Load ◽  
Positioning Accuracy ◽  
Robot Positioning ◽  
Residual Errors

The positioning accuracy of a robot is of great significance in advanced robotic manufacturing systems. This paper proposes a novel calibration method for improving robot positioning accuracy. First of all, geometric parameters are identified on the basis of the product of exponentials (POE) formula. The errors of the reduction ratio and the coupling ratio are identified at the same time. Then, joint stiffness identification is carried out by adding a load to the end-effector. Finally, residual errors caused by nongeometric parameters are compensated by a multilayer perceptron neural network (MLPNN) based on beetle swarm optimization algorithm. The calibration is implemented on a SIASUN SR210D robot manipulator. Results show that the proposed method possesses better performance in terms of faster convergence and higher precision.

scholarly journals A Robot Calibration Method Based on Joint Angle Division and an Artificial Neural Network

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Zhirong Wang ◽  
Zhangwei Chen ◽  
Yuxiang Wang ◽  
Chentao Mao ◽  
Qiang Hang
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Joint Angle ◽  
Kinematic Model ◽  
Calibration Method ◽  
Robot Calibration ◽  
Positioning Accuracy ◽  
Robot Positioning ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Robot calibration is used to improve the accuracy of the kinematic model to achieve the higher positioning accuracy within the workspace. Due to some nongeometrical reasons such as joint and link flexibility, the errors are unevenly distributed in the workspace. In this case, it is difficult for the existing methods used to improve the absolute positioning accuracy to achieve good results in each region, especially for robots with large self-weights. In this paper, a novel calibration method is proposed, which deals with joint deflection dependent errors to enhance the robot positioning accuracy in the whole workspace. Firstly, the joint angle workspace is divided into several local regions according to the mass distribution of the robot. Then, its geometric parameters are modeled and identified using the Denavit–Hartenberg (DH) model in each region and in the whole workspace separately. Since the nongeometric error sources are difficult to model correctly, an artificial neural network (ANN) is applied to compensate for the nongeometric errors. Finally, the experiments using an 8 degree-of-freedom (DOF) engineering robot are conducted to demonstrate the validity of the proposed method. The combination of the joint angle division and ANN could be an effective solution for the robot calibration, especially for one with a large self-weight.

scholarly journals A Robotic Calibration Method Using a Model-Based Identification Technique and an Invasive Weed Optimization Neural Network Compensator

2020 ◽  
Vol 10 (20) ◽  
pp. 7320
Author(s):  
Phu-Nguyen Le ◽  
Hee-Jun Kang
Keyword(s):  
Neural Network ◽  
Robot Manipulator ◽  
Kinematic Model ◽  
Calibration Method ◽  
Invasive Weed Optimization ◽  
Invasive Weed ◽  
Suggested Technique ◽  
Calibration Algorithm ◽  
Identification Technique ◽  
Position Precision

The study proposed a robotic calibration algorithm for improving the robot manipulator position precision. At first, the kinematic parameters as well as the compliance parameters of the robot can be identified together to improve its accuracy using the joint deflection model and the conventional kinematic model calibration technique. Then, an artificial neural network is constructed for further compensating the unmodeled errors. The invasive weed optimization is used to determine the parameters of the neural network. To show the advantages of the suggested technique, an HH800 robot is employed for the experimental study of the proposed algorithm. The improved position precision of the robot after the experiment firmly proves the practicability and positional precision of the proposed method over the other algorithms in comparison.

scholarly journals EXPLOITING AUTO-COLLIMATION FOR REAL-TIME ONBOARD MONITORING OF SPACE OPTICAL CAMERA GEOMETRIC PARAMETERS

2018 ◽  
Vol IV-2 ◽  
pp. 217-222
Author(s):  
W. Liu ◽  
H. Wang ◽  
D. Liu ◽  
Y. Miu
Keyword(s):  
Real Time ◽  
State Of The Art ◽  
Calibration Method ◽  
Geometric Parameters ◽  
Light Sources ◽  
Positioning Accuracy ◽  
Experimental Platform ◽  
Calibration Scheme ◽  
Spot Image ◽  
Set Up

Precise geometric parameters are essential to ensure the positioning accuracy for space optical cameras. However, state-of-the-art onorbit calibration method inevitably suffers from long update cycle and poor timeliness performance. To this end, in this paper we exploit the optical auto-collimation principle and propose a real-time onboard calibration scheme for monitoring key geometric parameters. Specifically, in the proposed scheme, auto-collimation devices are first designed by installing collimated light sources, area-array CCDs, and prisms inside the satellite payload system. Through utilizing those devices, the changes in the geometric parameters are elegantly converted into changes in the spot image positions. The variation of geometric parameters can be derived via extracting and processing the spot images. An experimental platform is then set up to verify the feasibility and analyze the precision index of the proposed scheme. The experiment results demonstrate that it is feasible to apply the optical auto-collimation principle for real-time onboard monitoring.

scholarly journals Manipulation Planning for Object Re-Orientation Based on Semantic Segmentation Keypoint Detection

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2280
Author(s):  
Ching-Chang Wong ◽  
Li-Yu Yeh ◽  
Chih-Cheng Liu ◽  
Chi-Yi Tsai ◽  
Hisasuki Aoyama
Keyword(s):  
Neural Network ◽  
Robot Manipulator ◽  
Detection System ◽  
Semantic Segmentation ◽  
Target Object ◽  
Planning System ◽  
Normal Vector ◽  
Manipulation Planning ◽  
Keypoint Detection ◽  
3D Keypoint Detection

In this paper, a manipulation planning method for object re-orientation based on semantic segmentation keypoint detection is proposed for robot manipulator which is able to detect and re-orientate the randomly placed objects to a specified position and pose. There are two main parts: (1) 3D keypoint detection system; and (2) manipulation planning system for object re-orientation. In the 3D keypoint detection system, an RGB-D camera is used to obtain the information of the environment and can generate 3D keypoints of the target object as inputs to represent its corresponding position and pose. This process simplifies the 3D model representation so that the manipulation planning for object re-orientation can be executed in a category-level manner by adding various training data of the object in the training phase. In addition, 3D suction points in both the object’s current and expected poses are also generated as the inputs of the next operation stage. During the next stage, Mask Region-Convolutional Neural Network (Mask R-CNN) algorithm is used for preliminary object detection and object image. The highest confidence index image is selected as the input of the semantic segmentation system in order to classify each pixel in the picture for the corresponding pack unit of the object. In addition, after using a convolutional neural network for semantic segmentation, the Conditional Random Fields (CRFs) method is used to perform several iterations to obtain a more accurate result of object recognition. When the target object is segmented into the pack units of image process, the center position of each pack unit can be obtained. Then, a normal vector of each pack unit’s center points is generated by the depth image information and pose of the object, which can be obtained by connecting the center points of each pack unit. In the manipulation planning system for object re-orientation, the pose of the object and the normal vector of each pack unit are first converted into the working coordinate system of the robot manipulator. Then, according to the current and expected pose of the object, the spherical linear interpolation (Slerp) algorithm is used to generate a series of movements in the workspace for object re-orientation on the robot manipulator. In addition, the pose of the object is adjusted on the z-axis of the object’s geodetic coordinate system based on the image features on the surface of the object, so that the pose of the placed object can approach the desired pose. Finally, a robot manipulator and a vacuum suction cup made by the laboratory are used to verify that the proposed system can indeed complete the planned task of object re-orientation.

scholarly journals Cobot User Frame Calibration: Evaluation and Comparison between Positioning Repeatability Performances Achieved by Traditional and Vision-Based Methods

Robotics ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 45
Author(s):  
Roberto Pagani ◽  
Cristina Nuzzi ◽  
Marco Ghidelli ◽  
Alberto Borboni ◽  
Matteo Lancini ◽  
...  
Keyword(s):  
Quantitative Analysis ◽  
Production Line ◽  
Calibration Method ◽  
Fiducial Marker ◽  
Positioning System ◽  
Local Calibration ◽  
Calibration Methods ◽  
Robot Positioning ◽  
Good Repeatability ◽  
Calibration Time

Since cobots are designed to be flexible, they are frequently repositioned to change the production line according to the needs; hence, their working area (user frame) needs to be often calibrated. Therefore, it is important to adopt a fast and intuitive user frame calibration method that allows even non-expert users to perform the procedure effectively, reducing the possible mistakes that may arise in such contexts. The aim of this work was to quantitatively assess the performance of different user frame calibration procedures in terms of accuracy, complexity, and calibration time, to allow a reliable choice of which calibration method to adopt and the number of calibration points to use, given the requirements of the specific application. This has been done by first analyzing the performances of a Rethink Robotics Sawyer robot built-in user frame calibration method (Robot Positioning System, RPS) based on the analysis of a fiducial marker distortion obtained from the image acquired by the wrist camera. This resulted in a quantitative analysis of the limitations of this approach that only computes local calibration planes, highlighting the reduction of performances observed. Hence, the analysis focused on the comparison between two traditional calibration methods involving rigid markers to determine the best number of calibration points to adopt to achieve good repeatability performances. The analysis shows that, among the three methods, the RPS one resulted in very poor repeatability performances (1.42 mm), while the three and five points calibration methods achieve lower values (0.33 mm and 0.12 mm, respectively) which are closer to the reference repeatability (0.08 mm). Moreover, comparing the overall calibration times achieved by the three methods, it is shown that, incrementing the number of calibration points to more than five, it is not suggested since it could lead to a plateau in the performances, while increasing the overall calibration time.

The parameter identification model considering both geometric parameters and joint stiffness

2019 ◽  
Vol 47 (1) ◽  
pp. 76-81
Author(s):  
Jing Bai ◽  
Le Fan ◽  
Shuyang Zhang ◽  
Zengcui Wang ◽  
Xiansheng Qin
Keyword(s):  
Parameter Identification ◽  
Industrial Robot ◽  
Joint Stiffness ◽  
Geometric Parameters ◽  
Least Square ◽  
Experimental Result ◽  
Positional Accuracy ◽  
Content Type ◽  
The Absolute ◽  
Identification Model

Purpose Both geometric and non-geometric parameters have noticeable influence on the absolute positional accuracy of 6-dof articulated industrial robot. This paper aims to enhance it and improve the applicability in the field of flexible assembling processing and parts fabrication by developing a more practical parameter identification model. Design/methodology/approach The model is developed by considering both geometric parameters and joint stiffness; geometric parameters contain 27 parameters and the parallelism problem between axes 2 and 3 is involved by introducing a new parameter. The joint stiffness, as the non-geometric parameter considered in this paper, is considered by regarding the industrial robot as a rigid linkage and flexible joint model and adds six parameters. The model is formulated as the form of error via linearization. Findings The performance of the proposed model is validated by an experiment which is developed on KUKA KR500-3 robot. An experiment is implemented by measuring 20 positions in the work space of this robot, obtaining least-square solution of measured positions by the software MATLAB and comparing the result with the solution without considering joint stiffness. It illustrates that the identification model considering both joint stiffness and geometric parameters can modify the theoretical position of robots more accurately, where the error is within 0.5 mm in this case, and the volatility is also reduced. Originality/value A new parameter identification model is proposed and verified. According to the experimental result, the absolute positional accuracy can be remarkably enhanced and the stability of the results can be improved, which provide more accurate parameter identification for calibration and further application.

scholarly journals Predicting geometric parameters of assemblies with neural network models

2018 ◽  
Vol 1096 ◽  
pp. 012198 ◽  
Author(s):  
M A Bolotov ◽  
V A Pechenin ◽  
N V Ruzanov ◽  
I A Grachev
Keyword(s):  
Neural Network ◽  
Network Models ◽  
Geometric Parameters ◽  
Neural Network Models

Optimization of the Robots Fourier Spectrum by Using the Assisted Research, Neural Network, Smart Damper and LabVIEW Instrumentation

2012 ◽  
Vol 245 ◽  
pp. 24-32 ◽  
Author(s):  
Adrian Olaru ◽  
Serban Olaru ◽  
Aurel Oprean
Keyword(s):  
Neural Network ◽  
Transfer Function ◽  
Spectral Density ◽  
Vibration Analysis ◽  
Manufacturing Systems ◽  
Fourier Spectrum ◽  
Industrial Robots ◽  
Vibration Behavior ◽  
Power Spectral ◽  
The World

The most important things in the dynamic research of industrial robots are the vibration behavior, the transfer function and the vibration power spectral density between some of the robot joints and components. In the world this research is made without the assisted research. In each of the study cases in this paper was used the proper virtual Fourier analyzer and was presented one new method of the assisted vibration analysis. With this research it is possible the optimal choosing the base modulus type to avoid the frequencies from the robot spectrum. In the manufacturing systems, the most important facts are the vibration behavior of the robot, the compatibility with some other components of the system. All the VI where achieved in the LabVIEW soft 8.2 version, from National Instruments, USA. This method and the created virtual LabVIEW instrumentation are generally and they are possible to apply in many other dynamic behavior research.

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