scholarly journals Study on Constitutive Characteristic of As-Cast AA6061 Alloy under Plane Strain Compression Based on Orthogonal Analysis

2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Fangcheng Qin ◽  
Huiping Qi ◽  
Yuehua Kang ◽  
Chongyu Liu

Constitutive relationship and microstructure evolution of as-cast AA6061 alloy were studied using plane strain compression (PSC) under the temperature of 300–450°C, the strain rate of 0.01–5 s−1, and the strain of 0.9. It is found that the flow stress decreases with increasing temperature and decreasing strain rate. The dynamic recovery (DRV) and recrystallization (DRX) are found to easily occur by optical microscopic (OM) techniques. The softening mechanisms are mainly due to DRV that is accompanied by a slight DRX. Based on orthogonal analysis, the strain should be taken into account to derive the constitutive model accurately, and the interaction effect between the strain rate and temperature on the stress can be neglected when compared with the individual effect of the strain rate and temperature. The strain-compensated constitutive models based on orthogonal experiment are established, and the activation energy Q is found to be 158.465 kJ/mol. The correlation coefficient and the average absolute relative error between the experimental and the predicted results are 0.9946 and 4.2656%, respectively. The developed models can be used to predict the stress precisely at a wide range of strains, strain rates, and temperatures.

2012 ◽  
Vol 715-716 ◽  
pp. 164-169
Author(s):  
Bradley P. Wynne ◽  
R. Bhattacharya ◽  
Bruce Davis ◽  
W.M. Rainforth

The dynamic recrystallisation (DRX) behaviour of magnesium AZ31 is investigated using a plane strain compression (PSC) testing machine at 450°C. The variables included strain rate, double hit including intermittent anneal and double hits with different strain rate at each hit. The alloy shows higher peak stress and strain with increasing strain rates. Predominant basal texture with different intensities are observed at different strain rates. The annealing treatment between double tests leads to strong basal texture. Reversal of strain rate during double hit results in similar flow curves. This shows that in AZ31 alloy, DRX mechanism is independent of the initial microstructure and only depends on the test condition viz. temperature, strain rate and total equivalent strain.


2018 ◽  
Vol 941 ◽  
pp. 1198-1202
Author(s):  
Dong Keun Han ◽  
Min Soo Park ◽  
Han Sang Kwon ◽  
Kwon Hoo Kim

In previous study, it was investigated texture formation behaviour of high-temperature plane strain compression test at 723K, under a strain rate of 5.0. It was found that the main texture component and it was sharpness vary depending on deformation conditions. To clarify the characteristic of texture formation behaviour, it is necessary to investigate at various deformation condition. Therefore, in this study, is investigating the influence or texture formation behaviour and strain, strain rate at 673K. Three kinds of specimens with different initial textures were machined out from a rolled plate having a <0001> texture. The plane strain compression tests were conducted at a temperature 673K, and a strain rate of 5.0, with strain between-0.4 to-1.0. After compression tests, the specimens were immediately quenched in oil. The texture evolution was conducted by the Schulz reflection method using Cu Kα radiation and EBSD. Before the deformation, {0001} of specimen A was accumulated in the center of pole figure. The {0001} of specimen B was accumulated at the RD direction. The {0001} of specimen C was accumulated TD direction. As a result, work softening is observed in all the cases at the true stress – true strain curve for three types of specimens. After deformation, the maximum pole density of increases with increasing strain. In this study, it was found that the stable orientation was (0001)<100> and (0001)<110> during deformation.


2008 ◽  
Vol 580-582 ◽  
pp. 299-302 ◽  
Author(s):  
Kunitaka Masaki ◽  
Yutaka S. Sato ◽  
Masakatsu Maeda ◽  
Hiroyuki Kokawa

Friction stir welding (FSW) makes the stir zone with fine recrystallized grain structure. The recrystallized grains would be formed through dynamic recrystallization at high temperatures and high strain-rate. The present study experimentally simulated the dynamically recrystallized microstructure of a friction stir welded Al alloy 1050 produced at 600 rpm rotation and 100 mm/min travel speed, using combination of the plane-strain compression at various strain rates and the subsequent cooling along the cooling cycle of FSW. The equiaxed grain structures similar to the microstructure of the stir zone were produced at strain rates between 0.1 and 32 s-1; the grain size decreased with increasing strain rate. Strain rate during the FSW could be estimated to be about 1.8 s-1. The present study suggests that plane-strain compression test can simulate the recrystallized grain structure of the friction stir welds.


2019 ◽  
Vol 2019 ◽  
pp. 1-15
Author(s):  
Peijie Liu ◽  
Yanming Quan ◽  
Guo Ding

Rail steel plays an indispensable role in the safety and stability of the railway system. Therefore, a suitable constitutive model is quite significant to understand the mechanical behavior of this material. Here, the compressive mechanical behavior of heat-treated U71Mn rail steel over a wide range of strain rates (0.001 s−1–10000 s−1) and temperatures (20°C–800°C) was systematically investigated via uniaxial quasistatic and dynamic tests. The split Hopkinson pressure bar (SHPB) apparatus was utilized to perform dynamic mechanical tests. The effects of temperature, strain, and strain rate on the dynamic compressive characteristics of U71Mn were discussed, respectively. The results indicate that the flow response of U71Mn is both temperature-sensitive and strain rate-sensitive. However, the influence of temperature on the flow response is more remarkable than that of strain rate. On the basis of the experimental data, the original and modified Johnson-Cook (JC) models of the studied material were established, respectively. Using correlation coefficient and average absolute relative error parameters, it is revealed that better agreement between the experimental and predicted stress is reached by the modified JC model, which demonstrates that the modified one can characterize the mechanical behavior of the studied material preferably.


Metals ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 365 ◽  
Author(s):  
Yan Zhang ◽  
Qichao Fan ◽  
Xiaofeng Zhang ◽  
Zhaohui Zhou ◽  
Zhihui Xia ◽  
...  

The work presents a full mathematical description of the stress-strain compression curves in a wide range of strain rates and deformation temperatures for Armco-type pure iron. The constructed models are based on a dislocation structure evolution equation (in the case of dynamic recovery (DRV)) and Avrami kinetic-based model (in the case of dynamic recrystallization (DRX)). The fractional softening model is modified as: X = ( σ 2 − σ r 2 ) / ( σ d s 2 − σ r 2 ) considering the strain hardening of un-recrystallized regions. The Avrami kinetic equation is modified and used to describe the DRX process considering the strain rate and temperature. The relations between the Avrami constant k ∗ , time exponent n ∗ , strain rate ε ˙ , temperature T and Z parameter are discussed. The yield stress σ y , saturation stress σ r s , steady stress σ d s and critical strain ε c are expressed as the functions of the Z parameter. A constitutive model is constructed based on the strain-hardening model, fractional softening model and modified Avrami kinetic equation. The DRV and DRX characters of Armco-type pure iron are clearly presented in these flow stress curves determined by the model.


2018 ◽  
Vol 37 (1) ◽  
pp. 75-87
Author(s):  
Jun Cai ◽  
Kuaishe Wang ◽  
Jiamin Shi ◽  
Wen Wang ◽  
Yingying Liu

AbstractConstitutive analysis for hot working of BFe10-1-2 alloy was carried out by using experimental stress–strain data from isothermal hot compression tests, in a wide range of temperature of 1,023~1,273 K, and strain rate range of 0.001~10 s–1. A constitutive equation based on modified double multiple nonlinear regression was proposed considering the independent effects of strain, strain rate, temperature and their interrelation. The predicted flow stress data calculated from the developed equation was compared with the experimental data. Correlation coefficient (R), average absolute relative error (AARE) and relative errors were introduced to verify the validity of the developed constitutive equation. Subsequently, a comparative study was made on the capability of strain-compensated Arrhenius-type constitutive model. The results showed that the developed constitutive equation based on modified double multiple nonlinear regression could predict flow stress of BFe10-1-2 alloy with good correlation and generalization.


2007 ◽  
Vol 558-559 ◽  
pp. 589-594 ◽  
Author(s):  
M.J. Thomas ◽  
Bradley P. Wynne ◽  
Eric J. Palmiere ◽  
Ken P. Mingard ◽  
Bryan Roebuck

An assessment of the inhomogeneity of microstructure generated within plane strain compression test specimens has been performed using the nickel based superalloy, Waspaloy. Two variables were investigated: the effect of strain rate and the effect of friction at the tool/specimen interface. Tests were performed at 1040°C at nominal strain rates of 0.01 and 1 s-1 with and without a glass based lubricant. At the low strain rate the microstructure was relatively homogeneous regardless of the friction conditions. At the high strain rate there was significant microstructure variation from surface to mid plane which was further exaggerated by increased friction. Quantification of the inhomogeneity, however, is non-trivial in this alloy due to the complicated recrystallisation behaviour it exhibits and difficulty in differentiating between recrystallised and non-recrystallised grains.


2019 ◽  
Vol 38 (2019) ◽  
pp. 699-714 ◽  
Author(s):  
Bing Zhang ◽  
Xiaodi Shang ◽  
Su Yao ◽  
Qiuyu Wang ◽  
Zhijuan Zhang ◽  
...  

AbstractThe true strain data and true stress data are obtained from the isothermal compression tests under a wide range of strain rates (0.1–20 s−1) and temperatures (933–1,133 K) over the Gleeble-3500 thermomechanical simulator. The data are employed to generate the constitutive equations according to four constitutive models, respectively, the strain-compensated Arrhenius-type model, the modified Zerilli–Armstrong (ZA) model, the modified Johnson–Cook (JC) model and the JC model. In the meanwhile, a comparative research was made over the capacities of these four models and hence to represent the elevated temperature flow behavior of TA2. Besides, a comparison of the accuracy of the predictions of average absolute relative error, correlation coefficient (R) and the deformation behavior was made to test the sustainability level of these four models. It is shown from these results that the JC model is not suitable for the description of flow behavior of TA2 alloy in α+β phase domain, while the predicted values of modified JC model, modified ZA model and the strain-compensated Arrhenius-type model could be consistent well with the experimental values except under some deformation conditions. Moreover, the strain-compensated Arrhenius-type model can be also used to track the deformation behavior more precisely in comparison with other models.


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