scholarly journals Additive Manufacturing: A Novel Method for Developing an Acoustic Panel Made of Natural Fiber-Reinforced Composites with Enhanced Mechanical and Acoustical Properties

2019 ◽  
Vol 2019 ◽  
pp. 1-19 ◽  
Author(s):  
Vignesh Sekar ◽  
Mohammad Hosseini Fouladi ◽  
Satesh Narayana Namasivayam ◽  
Sivakumar Sivanesan

Natural fibers and their composites are being widely used in almost all the applications in this modern era. However, the properties of natural fibers have to be enhanced in order to compete with synthetic fibers. This review paper opens up additive manufacturing, as a novel method for developing an acoustic panel using natural fiber composites with enhanced mechanical and acoustical properties. This approach will help to replace synthetic-based acoustic absorbers with biodegradable composite panels in acoustic applications. This review also covers, poly(lactic acid) as a polymer matrix and its advantages, the available variety of natural fibers as reinforcement in terms of mechanical and acoustical properties. The natural fiber-based filaments used in additive manufacturing and acoustic panels made from the available natural fibers are also elaborated here. This review shows the importance of additive manufacturing and its application to develop novel acoustic panels made of agricultural waste.

Author(s):  
C. Krishnamurthy ◽  
V. Chandran ◽  
S. Dhanasekar

Natural fibers are emerging as a better component than synthetic fibers in many occasions such as in automotive and several other products. There major advantages are low cost, biodegradability, lower density and abundant in nature. Many natural fibers are extracted from agricultural waste and plants. These fibers are bonded together with help of polymer matrix. Mostly synthetic polymers are used because of its high adhesion characteristics. These fibers are processed in mercerization technique to reduce moisture absorption characteristic and waxy layer on the fiber. this work is based on developing a new set of NFRP consisting of luffa, almond and ground nut and determining the best volume fraction for better reinforcement. The composites are fabricated by hand layup technique and their mechanical characteristic for five different volume fractions are evaluated by simple testing methods such as hardness, impact, tensile, density, moisture absorption test.


2016 ◽  
Vol 852 ◽  
pp. 10-15
Author(s):  
Sahas Bansal ◽  
M. Ramachandran ◽  
Pramod Raichurkar

Green composites shaped by mixture of biodegradable polymers and natural fibers have spellbound massive interest in current years due to their environmentally valuable properties and also to decrease our dependency on the non-renewable resources. Due to the environmental advantages and light weight of natural fibers, an increasing quantity of natural fibers has been used to replace synthetic fibers composites. Coir fiber poly-lactic acid (PLA)/ poly-propylene (PP) resin reinforced polymeric composites have been developed with 90o orientation. The composition of PLA and PP for resin preparation is taken in the ratio 95:05 whereas for the composite, resins and coir fiber in 80:20. The compression molding technique is applied and then the tests are carried out. Mechanical tests (Impact and Hardness), Micro structural analysis (Fourier Transform Infrared Spectroscopy and Optical Imaging) and Differential Scanning Calorimetry are conducted. According to the investigational verification, the new biodegradable composite shows significant results on par with synthetic/ man made composites and the advantages of using bio-composites has been indicated with simplicity.


Polymers ◽  
2019 ◽  
Vol 11 (8) ◽  
pp. 1356 ◽  
Author(s):  
Ulisses Oliveira Costa ◽  
Lucio Fabio Cassiano Nascimento ◽  
Julianna Magalhães Garcia ◽  
Sergio Neves Monteiro ◽  
Fernanda Santos da Luz ◽  
...  

Composites with sustainable natural fibers are currently experiencing remarkably diversified applications, including in engineering industries, owing to their lower cost and density as well as ease in processing. Among the natural fibers, the fiber extracted from the leaves of the Amazonian curaua plant (Ananas erectifolius) is a promising strong candidate to replace synthetic fibers, such as aramid (Kevlar™), in multilayered armor system (MAS) intended for ballistic protection against level III high velocity ammunition. Another remarkable material, the graphene oxide is attracting considerable attention for its properties, especially as coating to improve the interfacial adhesion in polymer composites. Thus, the present work investigates the performance of graphene oxide coated curaua fiber (GOCF) reinforced epoxy composite, as a front ceramic MAS second layer in ballistic test against level III 7.62 mm ammunition. Not only GOCF composite with 30 vol% fibers attended the standard ballistic requirement with 27.4 ± 0.3 mm of indentation comparable performance to Kevlar™ 24 ± 7 mm with same thickness, but also remained intact, which was not the case of non-coated curaua fiber similar composite. Mechanisms of ceramic fragments capture, curaua fibrils separation, curaua fiber pullout, composite delamination, curaua fiber braking, and epoxy matrix rupture were for the first time discussed as a favorable combination in a MAS second layer to effectively dissipate the projectile impact energy.


2015 ◽  
Vol 754-755 ◽  
pp. 235-239
Author(s):  
A. Zuliahani ◽  
H.D. Rozman ◽  
Abdul Rahman Rozyanty

The use of natural fiber as reinforcement in polymer composites has gained importance recently due to environmental concern and its abundance availability from agricultural crops and wood industry [1]. Many advantages offered by natural fibers over synthetic fibers include low density, greater deformability, low cost per unit volume, recyclability and biodegradability [2-3]. In addition, the mechanical properties of natural fibers such as flax, hemp, jute, sisal and kenaf are comparable with glass fiber in respect of strength and modulus [4]. Hence, many studies have been carried out to replace the synthetic fiber for composite preparation.


2021 ◽  
Vol 2120 (1) ◽  
pp. 012039
Author(s):  
V Sekar ◽  
S Y Eh Noum ◽  
S Sivanesan ◽  
A Putra ◽  
Dg H Kassim ◽  
...  

Abstract In recent times, Additive Manufacturing (AM) has been applied rapidly in almost all fields. This study was conducted to apply the additive manufacturing into an acoustic application by 3D printing the Micro-Perforated Panels (MPP) through Fused Deposition Modelling (FDM) made of Polylactic Acid (PLA) reinforced with wood fibers. MPP were fabricated by altering its perforation volume. Later, the effect of perforation volume on acoustic absorption of the fabricated MPP was measured using the two-microphone impedance tube method as per ISO 10534-2 standard. The result shows altering the perforation volume affects the acoustic absorption of the MPP. MPP with a thickness of 2 mm and a perforation diameter of 0.2 mm shows the maximum sound absorption coefficient of 0.93 at 2173 Hz. It is made possible to absorb the 3D printed MPP made of natural fiber reinforced composite at different spectrums by altering the perforation volume.


2020 ◽  
pp. 325-327
Author(s):  
Sumesh K R ◽  
Kanthavel K ◽  
Saikrishnan G

The applications of natural fiber composites have enormously increased due to the high availability, eco-friendly nature and practical applications of the composites. In this review different fiber combinations using natural fiber and synthetic fibers have been investigated and found with interesting results. The hybrid nature of fiber reinforcement adds to the mechanical properties of polymer-based composites. The hybridization using more than one fiber reduces the surface deformations in the polymer matrix and enhanced the bonding ability of polymer composites. The alkali treatment was the effective surface treatment process for improving the cellulosic nature with good crystalline nature, good bonding ability with the polymer matrix, this adds to the properties of polymer-based composites. The crystallinity index of 43-68 % were observed in surface treated natural fibers.


2019 ◽  
Vol 8 (3) ◽  
pp. 2450-2453

Usage of Natural Fiber Composites (NFC) is increased rapidly due to the bio degradability nature of the fibers. These natural fibers are mixed with synthetic fibers to obtain better mechanical properties. In this study, pine apple and glass fiber reinforced epoxy composites are developed and their mechanical properties were evaluated. Composites were prepared by varying the fibers content and by using hand layup process with glass moulds of size 160 x 160 x 3 mm3 . The obtained laminates were sliced as per the ASTM criterion to test the properties. Higher glass fiber content in the composite specimen obtained higher mechanical properties. The composites can be utilized for the purpose of manufacturing components like doors panels, desks, roof tops etc.


2019 ◽  
Vol 948 ◽  
pp. 181-185
Author(s):  
Heru Santoso Budi Rochardjo ◽  
Muhammad Ridlo

In the last decades, natural fiber composites have received much attention as important structural materials for lightweight components in automotive, and space industries because of low density, high specific strength, and environment-friendly materials. Some natural fibers, however, still not applied in more useful structure, one of which is the frond fiber of snake fruit (salacca zalacca). This fiber is usually just burned or fired as the agricultural waste. The present paper presents the result of the development of frond salacca fiber as the wear component of natural fiber reinforced phenolic. In this composite, the fiber and the phenolic are in the form of powder. The variation of fiber volume fraction was used as the main factor in the tribology characteristics of the composite. The specific wear and also the hardness is then compared to that of the existed commercially available motorbike brake pad as a comparison.


2005 ◽  
Vol 297-300 ◽  
pp. 1529-1533
Author(s):  
Jae Kyoo Lim ◽  
Jun Hee Song ◽  
Jun Yong Choi ◽  
Hyo Jin Kim

In recent years, the use of natural fibers as reinforcements in polymer composites to replace synthetic fibers like glass is presently receiving increasing attention. Because of their increasing use combined with high demand, the cost of thermosetting resin has increased rapidly over the past decades. However the widely used synthetic fillers such as glass fiber are very expensive compared to natural fibers. Natural fiber-reinforced thermosetting composites are more economized to produce than the original thermosetting. Moreover the use of natural fiber in thermosetting composites is highly beneficial, because the use of natural fibers will be increased. In this study, a bamboo fiber-reinforced thermoplastic composite that made the RTM was evaluated to mechanical properties.


BioResources ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. 7702-7715
Author(s):  
Mehdi Alishiri ◽  
Amir Hooman Hemmasi ◽  
Habibollah Khademi Eslam ◽  
Sedigheh Basirjafari ◽  
Mohammad Talaeipour

Applying acoustic panels made of natural fibers, due to their high biodegradable characteristics, light weight, low density, cheap price and non-toxicity, are proper alternatives to acoustic absorbers made of synthetic fibers. Considering their stance and vast applicability in industry, the possibility of producing them of natural palm fibers with sodium silicate adhesive of 10 and 20% in two 16 and 32 mm thicknesses, 350 and 450 kg/m3 densities, 50 and 100 mm particles length (strands), as variable factors in 16 types of matched panels with 3 repetitions is proposed in this article. The palm-trunk discs constituted the control sample. The effect of variables on sound absorption coefficient was assessed. The effect of variable thickness and adhesive percentage on all frequencies was significant and the effect of density variable on all frequencies except 250 and 2000 Hz was also significant. The effect of particle length was significant except at the 500 Hz frequency. The effects of all variables on porosity were significant. The results of this study suggest that by applying date palm-trunk (an agricultural waste) combined with sodium silicate adhesive, industrial environment-friendly panels can be produced with proper sound absorption coefficient in the field of acoustics. This 32-mm-thick panel was composed of 80% date palm-trunk particles of 50 mm length, 450 kg/m3 density, and 20% sodium silicate adhesive.


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