scholarly journals Global Sensitivity Analysis of High Speed Shaft Subsystem of a Wind Turbine Drive Train

2018 ◽  
Vol 2018 ◽  
pp. 1-20
Author(s):  
Saeed Asadi ◽  
Viktor Berbyuk ◽  
Håkan Johansson

The wind turbine dynamics are complex and critical area of study for the wind industry. Quantification of the effective factors to wind turbine performance is valuable for making improvements to both power performance and turbine health. In this paper, the global sensitivity analysis of validated mathematical model for high speed shaft drive train test rig has been developed in order to evaluate the contribution of systems input parameters to the specified objective functions. The drive train in this study consists of a 3-phase induction motor, flexible shafts, shafts’ coupling, bearing housing, and disk with an eccentric mass. The governing equations were derived by using the Lagrangian formalism and were solved numerically by Newmark method. The variance based global sensitivity indices are introduced to evaluate the contribution of input structural parameters correlated to the objective functions. The conclusion from the current research provides informative beneficial data in terms of design and optimization of a drive train setup and also can provide better understanding of wind turbine drive train system dynamics with respect to different structural parameters, ultimately designing more efficient drive trains. Finally, the proposed global sensitivity analysis (GSA) methodology demonstrates the detectability of faults in different components.

Author(s):  
Saeed Asadi ◽  
Viktor Berbyuk ◽  
Håkan Johansson

Modern wind turbines are enormous large-scale electromechanical systems. They operate in complex conditions, determined by a turbulent wind field, by possible disturbances in the electricity grid and by the behavior of sea waves for offshore turbines. Guaranteeing the structural integrity of these machines during a lifetime of 20 years is an enormous challenge. In this paper the dynamics of a wind turbine drive train high speed subsystem is studied both by modeling and experiments with focus on system torsional and flexural vibrations and transient events which can reduce fatigue life of functional components (gearbox, bearings, shafts, couplings, others). A scaled down drive train high speed shaft test rig has been developed. Main components of the test rig are six-pole motor with variable frequency drive controller (up to 1000 rpm), shafts’ disk coupling and flexible mounting structure representing gearbox housing with output high speed bearing. The test rig is equipped with measurement system comprising a set of accelerometers and displacement sensors, data acquisition hardware and software (SKF WindCon3.0). Mathematical and computational models of the test rig have been developed and went through validation tests. The system kinematic and dynamic responses are studied for different operational scenarios and structural parameters (ratio of shaft bending stiffness and stiffness of mounting structures, unevenly inertia load distribution, others). The ultimate goal of the test rig is to get insight into interaction between internal dynamics of drive train functional components to be used the results obtained in developing novel methods to detect, predict and prevent faults and failures in wind turbine drive trains arising due to misalignments and transient external loads.


2018 ◽  
Vol 26 (3) ◽  
pp. 205-221 ◽  
Author(s):  
Chao Zhu ◽  
Ping Zhu ◽  
Jiahai Lu

A fast and effective numerical method to predict mechanical properties of carbon fibre reinforced polymer (CFRP) composites, even elastic properties, is complicated due to the mismatch of mechanical properties among the constituents. Furthermore, it is not possible to completely characterise the influence of multiple parameters including mechanical and structural parameters on the bulk properties of CFRP by experiments. In this study, a three-phase finite-element model consisting of matrix, carbon fibre and interface was developed to predict the elastic mechanical behaviour of unidirectional CFRP. The elastic properties in terms of two Young's moduli, two Poisson's ratios and a shear modulus were calculated by means of a homogenisation method. High-accuracy Kriging surrogate models were constructed to fast-calculate the elastic responses for a large number of samples. Combining Kriging and high-dimensional model representation (HDMR) methods, a global sensitivity analysis was performed to study how the microscopic parameters influence the elastic responses to get a deeper understanding of elastic property-structure relationship. Eleven parameters, including mechanical and geometry properties of constituent phases, were chosen as inputs. Independent and cooperative effects of input parameters on the elastic properties of the studied composites were surveyed via first- and second-order sensitivity indices, respectively. An importance ranking of these parameters for each elastic response was derived directly by these indices. The procedure proposed in this work could serve as a theoretical guide for further design optimisation of CFRP.


2014 ◽  
Vol 6 ◽  
pp. 912158
Author(s):  
Qiming Wang ◽  
Peng Jiang ◽  
Xu Kong

Five-hundred-meter aperture spherical radio telescope (FAST) is supported by a cable-net structure, which enables its surface to form a real-time paraboloid by active control. FAST project is currently in the construction and implementation stage. However, there are always a considerable amount of errors that existed in practice which may result in the deviation of the structure from its ideal model or design. Therefore, structural parameter sensitivity analysis was discussed, which is indispensable. However, such deformation operation would lead to about 500 MPa of fatigue stress variation amplitude in the cable-net structure. Optimized deformation strategy is proposed to release the fatigue stress of the cable-net structure, which would be of advantage to improve the reliability of the cable-net structure. In the paper, the variation ranges of structural parameters were rationally determined. Based on local sensitivity analysis and global sensitivity analysis method, finite element model was used to study the effect of different structural parameters on the static behavior. It can be concluded that the effect of several key design parameters such as the cutting length and the elastic modulus of cable on the cable force is significant. The global sensitivity analysis indicates that the cable force range of the cable-net is −19% to 27%.


Wind Energy ◽  
2017 ◽  
Vol 20 (9) ◽  
pp. 1601-1616 ◽  
Author(s):  
Fernando Echeverría ◽  
Fermín Mallor ◽  
Unai San Miguel

Wind Energy ◽  
2013 ◽  
Vol 17 (7) ◽  
pp. 983-995 ◽  
Author(s):  
Phillip M. McKay ◽  
Rupp Carriveau ◽  
David S-K. Ting ◽  
Jennifer L. Johrendt

2013 ◽  
Vol 671-674 ◽  
pp. 529-533
Author(s):  
Xu Kong ◽  
Qi Ming Wang ◽  
Chuan Jia Liu ◽  
Zhong Yi Zhu

Five-hundred-meter Aperture Spherical radio Telescope (FAST) is supported by cable-net structure, which enables its surface to form a paraboloid in real time under active control. FAST is now entering project construction and implement stage, however there are always a considerable amount of errors existed in practice which would result in the deviation of the structure from its ideal model. Therefore, structural parameter sensitivity analysis was indispensable discussed. In the paper, the variation ranges of structural parameters were rationally determined. Base on local sensitivity analysis and global sensitivity analysis method, Using the finite element model investigated the influence of different structural parameters change on the static behavior, gets the conclusions that the impact of several key design parameters on the tension force of cable-net is large. The results indicate that of all types of the structural parameters, the error of the length of cable plays the most important role, and the global sensitivity analysis indicates that the tension force range of cable-net is -18% to 27%.


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