scholarly journals Shape Effect on the Temperature Field during Microwave Heating Process

2018 ◽  
Vol 2018 ◽  
pp. 1-24 ◽  
Author(s):  
Zhijun Zhang ◽  
Tianyi Su ◽  
Shiwei Zhang

Aiming at improving the food quality during microwave process, this article mainly focused on the numerical simulation of shape effect, which was evaluated by microwave power absorption capability and temperature distribution uniformity in a single sample heated in a domestic microwave oven. This article only took the electromagnetic field and heat conduction in solid into consideration. The Maxwell equations were used to calculate the distribution of microwave electromagnetic field distribution in the microwave cavity and samples; then the electromagnetic energy was coupled as the heat source in the heat conduction process in samples. Quantitatively, the power absorption capability and temperature distribution uniformity were, respectively, described by power absorption efficiency (PAE) and the statistical variation of coefficient (COV). In addition, we defined the comprehensive evaluation coefficient (CEC) to describe the usability of a specific sample. In accordance with volume or the wave numbers and penetration numbers in the radial and axial directions of samples, they can be classified into different groups. And according to the PAE, COV, and CEC value and the specific need of microwave process, an optimal sample shape and orientation could be decided.

2013 ◽  
Vol 11 (1) ◽  
pp. 543-559
Author(s):  
Elham Khaghanikavkani ◽  
Mohammed M. Farid

Abstract This study deals with a detailed numerical investigation of the microwave heating process in plastic pyrolysis. The pyrolysis of high-density polyethylene (HDPE) was studied using a single-mode microwave cavity, TE10 mode, at 2.45 GHz with two different absorbents, as carbon and silicon carbide, and the results were compared. The temperature distribution inside the sample was determined by solving the conservation equations coupled with the microwave and chemical kinetic equations. Lambert’s law was applied to describe the electromagnetic field in the microwave cavity. The effective heat capacity method was used to account for the latent heat in the melting range of plastic. The heat of the reaction was taken into account using first-order kinetic equations assuming a single-step reaction. One-dimensional model equations were solved using the finite difference method utilising MATLAB codes. The model developed in this study provides a better understanding of the fundamental mechanisms of the microwave pyrolysis of HDPE based on a combination of electromagnetic field and thermal models. The primary focus was to incorporate and investigate the effect of the phase changes and reaction during microwave pyrolysis. The results show that the temperature profile strongly depends on the physical properties of the material. Silicon carbide provides more uniform heating distribution compared with carbon.


Foods ◽  
2021 ◽  
Vol 10 (8) ◽  
pp. 1903
Author(s):  
Érica S. Siguemoto ◽  
Jorge A. W. Gut ◽  
Georgios Dimitrakis ◽  
Sebastien Curet ◽  
Lionel Boillereaux

Non-uniform temperature distribution within solid food is a major problem associated with microwave heating, which limits industrial applications. Therefore, an experimentally validated 3D model was proposed to study the effect of microwave applicator geometry on the electromagnetic field distribution and heating pattern of shrimp under different processing conditions. Simulation results were compared with physical experiments, in which a cooked peeled shrimp sample was heated using two different laboratory-scale microwave applicators (rectangular and cylindrical cavities). For the rectangular applicator, the temperature distribution within the shrimp, when examined in cross-section, was more homogeneous compared to that of the cylindrical applicator. The results showed the influence of the complex shape of the food on the temperature distribution during microwave heating, as well as of process parameters (input power and geometry cavity). Moreover, this modelling method could provide a better understanding of the microwave heating process and assist manufacturing companies to evaluate a suitable microwave applicator according to their specific purpose.


2013 ◽  
Vol 58 (3) ◽  
pp. 919-922 ◽  
Author(s):  
K. Granat ◽  
B. Opyd ◽  
D. Nowak ◽  
M. Stachowicz ◽  
G. Jaworski

Abstract The paper describes preliminary examinations on establishing usefulness criteria of foundry tooling materials in the microwave heating technology. Presented are measurement results of permittivity and loss tangent that determine behaviour of the materials in electromagnetic field. The measurements were carried-out in a waveguide resonant cavity that permits precise determination the above-mentioned parameters by perturbation technique. Examined were five different materials designed for use in foundry tooling. Determined was the loss factor that permits evaluating usefulness of materials in microwave heating technology. It was demonstrated that the selected plastics meet the basic criterion that is transparency for electromagnetic radiation.


2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110178
Author(s):  
Jianhui Tian ◽  
Guoquan Jing ◽  
Xingben Han ◽  
Guangchu Hu ◽  
Shilin Huo

The thermal problem of functionally graded materials (FGM) under linear heat source is studied by a hybrid numerical method. The accuracy of the analytical method and the efficiency of the finite element method are taken into account. The volume fraction of FGM in the thickness direction can be changed by changing the gradient parameters. Based on the weighted residual method, the heat conduction equation under the third boundary condition is established. The temperature distribution of FGM under the action of linear heat source is obtained by Fourier transform. The results show that the closer to the heat source it is, the greater the influence of the heat source is and the influence of the heat source is local. The temperature change trend of the observation points is consistent with the heat source, showing a linear change. The results also show that the higher the value of gradient parameter is, the higher the temperature of location point is. The temperature distribution of observation points is positively correlated with gradient parameter. When the gradient parameter value exceeds a certain value, it has a little effect on the temperature change in the model and the heat conduction in the model tends to be pure metal heat conduction, the optimal gradient parameters combined the thermal insulation property of ceramics and the high strength toughness of metals are obtained.


2014 ◽  
Vol 627 ◽  
pp. 93-96 ◽  
Author(s):  
Raffaele Sepe ◽  
Enrico Armentani ◽  
Giuseppe Lamanna ◽  
Francesco Caputo

During the last few years various experimental destructive and non-destructive methods were developed to evaluate residual stresses. However it is impossible to obtain a full residual stress distribution in welded structures by means of experimental methods. This disadvantage can be solved by means of computational analysis which allows to determine the whole stress and strain fields in complex structures. In this paper the temperature distribution and residual stresses were determined in a single-pass butt joint welded by GMAW (Gas Metal Arc Welding) process by finite element model (FEM). A 3D finite parametric element model has been carried out to analyze temperature distribution in butt weld joints and thermo-mechanical analyses were performed to evaluate resulting residual stresses. Temperature fields have been investigated by varying an initial preheating treatment. Moreover the technique of “element birth and death” was adopted to simulate the process of filler metal addition The high stresses were evaluated, with particular regard to fusion zone and heat affected zone. The influence of preheating and post-heating treatment on residual stresses was investigated. The residual stresses decrease when preheating temperature increases. The maximum value of longitudinal residual stresses without pre-heating can be reduced about 12% and 38% by using the preheating and post-heating process respectively.


2020 ◽  
Vol 9 (1) ◽  
pp. 119-130
Author(s):  
Kaihui Cui ◽  
Tianqi Liao ◽  
Chen Qiu ◽  
Hua Chen ◽  
Junwen Zhou

AbstractThis paper aims to investigate the heating behaviors of Y-TZP arrays under microwave irradiation. In this study, a three-dimensional numerical model of the microwave heating system was developed by COMSOL Multiphysics software. The numerical model was verified by microwave heating experiment, and the average root means square errors (RMSE) between the simulation and experimental data also confirmed the reliability of the model. The varying position and arrays of materials were applied to predict and visualize the three-dimensional distribution of the electromagnetic field and temperature during the microwave heating process. The results show that the temperature field distribution in microwave cavity was highly sensitive to the dielectric materials, the arrangement of the Y-TZP array interfered with the distribution of standing waves. The results can serve as references for the study to design and optimize the ceramic’s application in terms of microwave heating.


Author(s):  
Xiaobin Shen ◽  
Yu Zeng ◽  
Guiping Lin ◽  
Zuodong Mu ◽  
Dongsheng Wen

During the aircraft icing process caused by super-cooled droplet impingement, the surface temperature and heat flux distributions of the skin would vary due to the solid substrate heat conduction. An unsteady thermodynamic model of the phase transition was established with a time-implicit solution algorithm, in which the solid heat conduction and the water freezing were analyzed simultaneously. The icing process on a rectangular skin segment was numerically simulated, and the variations of skin temperature distribution, thicknesses of ice layer and water film were obtained. Results show that the presented model could predict the icing process more accurately, and is not sensitive to the selection of time step. The latent heat released by water freezing affects the skin temperature, which in turn changes the icing characteristics. The skin temperature distribution would be affected notably by the boundary condition of the inner skin surface, the lateral heat conduction and thermal property of the skin. It was found that the ice accretion rate of the case that the inner surface boundary is in natural convection at ambient temperature is much smaller than that with constant ambient temperature there; due to the skin lateral heat conduction, the outer skin surface temperature increases first and then decreases with uneven distribution, leading to an unsteady ice accretion rate and uneven ice thickness distribution; a smaller heat conductivity would lead to a more uneven temperature distribution and a lower ice accretion rate in most regions, but the maximum ice thickness could be larger than that of higher heat conductivity skin. Therefore, in order to predict the aircraft icing phenomenon more accurately, it is necessary to consider the solid heat conduction and the boundary conditions of the skin substrate, instead of applying a simple boundary condition of adiabatic or a fixed temperature for the outer skin surface.


Author(s):  
Yu Zou ◽  
Xiulan Huai ◽  
Fang Xin ◽  
Zhixiong Guo

Molecular dynamics simulations are carried out to study the thermal and mechanical phenomena of ultra-high heat flux conduction induced by ultrafast laser heating in thin Si films. Nanoscale Si films with various depths in heat flux direction are treated as a semi-infinite model for the study of ultrafast heat conduction. A distribution of internal heat source is applied to simulate the absorption of the laser energy in films and the induced temperature distribution. Stress distribution and the evolution of the displacement are calculated. Thermal waves are observed from the development of temperature distribution in the heat flux direction, though the average temperature of the simulated Si films increases monotonically. The average stress shows periodic oscillations. The time development of strain has the same trend as the average stress, and the net heat flux shows the same trend as the stress at different depths of the Si films in the direction of heat flux. This reveals a close relationship between stress and net heat flux in the Si films in the process of ultrafast laser heating.


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