scholarly journals Fresh and Hardened Properties of Self-Leveling Mortars with Porcelain and Red Ceramic Wastes

2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Valdir M. Pereira ◽  
Gladis Camarini

Self-leveling mortar (SLM) has several advantages when compared to the conventional mortar used in subfloors, especially when productivity is desired. In Brazil, the use of SLM is not still widespread related to conventional mortar. Few builders are using it in constructions. In the same way, the sustainable reuse of wastes in building materials is not so great, but it has grown, becoming increasingly important. In Brazil, a great amount of waste is generated by the manufacture of electrical porcelain insulators and red ceramic. These materials are formed mainly by amorphous silicates and aluminosilicates, which when added as cement replacement can generate pozzolanic reactions. The present study evaluated the feasibility of using such wastes to replace cement to make SLM. Mortars were studied in the fresh state (fluidity, segregation and/or bleeding, outflow rate, outflow time, and kinetics of temperature) and in the hardened state (compressive strength, flexural tensile strength, capillary water absorption, water penetration height, and air permeability). According to the results, the cement replacement by porcelain or ceramic in SLM diminishes the flow and increases the setting time. The compressive strength is higher than the minimum related to literature, and the low values of water absorption and permeability were reached with porcelain waste.

2016 ◽  
Vol 2016 ◽  
pp. 1-6 ◽  
Author(s):  
Luigi Coppola ◽  
Denny Coffetti ◽  
Sergio Lorenzi

The paper focuses on the evaluation of the rheological and mechanical performances of cement-based renders manufactured with phase-change materials (PCM) in form of microencapsulated paraffin for innovative and ecofriendly residential buildings. Specifically, cement-based renders were manufactured by incorporating different amount of paraffin microcapsules—ranging from 5% to 20% by weight with respect to binder. Specific mass, entrained or entrapped air, and setting time were evaluated on fresh mortars. Compressive strength was measured over time to evaluate the effect of the PCM addition on the hydration kinetics of cement. Drying shrinkage was also evaluated. Experimental results confirmed that the compressive strength decreases as the amount of PCM increases. Furthermore, the higher the PCM content, the higher the drying shrinkage. The results confirm the possibility of manufacturing cement-based renders containing up to 20% by weight of PCM microcapsules with respect to binder.


2021 ◽  
Vol 15 (1) ◽  
pp. 370-380
Author(s):  
David Sinkhonde ◽  
Richard Ocharo Onchiri ◽  
Walter Odhiambo Oyawa ◽  
John Nyiro Mwero

Background: Investigations on the use of waste clay brick powder in concrete have been extensively conducted, but the analysis of waste clay brick powder effects on cement paste is limited. Materials and Methods: This paper discusses the effects of waste clay brick powder on cement paste. Fragmented clay bricks were grounded in the laboratory using a ball mill and incorporated into cementitious mixes as partial replacement of Ordinary Portland Cement. Workability, consistency, setting time, density and compressive strength properties of paste mixes were investigated to better understand the impact of waste clay brick powder on the cementitious paste. Four cement replacement levels of 2.5%, 5%, 7.5% and 10% were evaluated in comparison with the control paste. The chemical and mineral compositions were evaluated using X-Ray Fluorescence and X-Ray Diffractometer, respectively. The morphology of cement and waste clay brick powder was examined using a scanning electron microscope. Results: The investigation of workability exhibited a reduction of slump attributed to the significant addition of waste clay brick powder into the cementitious mixes, and it was concluded that waste clay brick powder did not significantly influence the density of the mixes. In comparison with the control paste, increased values of consistency and setting time of cement paste containing waste clay brick powder confirmed the information available in the literature. Conclusion: Although waste clay brick powder decreased the compressive strength of cement paste, 5% partial cement replacement with waste clay brick powder was established as an optimum percentage for specimens containing waste clay brick powder following curing periods of 7 and 28 days. Findings of chemical composition, mineral composition and scanning electron microscopy of waste clay brick powder demonstrated that when finely ground, fragmented clay bricks can be used in concrete as a pozzolanic material.


Author(s):  
Adriane Pczieczek ◽  
Adilson Schackow ◽  
Carmeane Effting ◽  
Itamar Ribeiro Gomes ◽  
Talita Flores Dias

This study aims to evaluate the application of discarded tire rubber waste and Expanded Polystyrene (EPS) in mortar. For mortars fine aggregate was replaced by 10%, 20% and 30% of rubber and, 7.5% and 15% of EPS. We have verified the consistency, density, amount of air and water retentitivity in fresh state. The compressive strength, water absorption, voids ratio and specific gravity have been also tested in hardened state. The application of rubber powder contributed to the increase in entrained air content and in reducing specific gravity, as well as reducing compressive strength at 28 days. The addition of EPS also contributed to the increase of workability, water absorption and voids ratio, and decreased density and compressive strength when compared to the reference mortar. The use of rubber waste and EPS in mortar made the material more lightweight and workable. The mortars mixtures containing 10% rubber and 7.5% EPS showed better results.


2021 ◽  
Vol 879 ◽  
pp. 62-67
Author(s):  
Khairunisa Muthusamy ◽  
Rahimah Embong ◽  
Nabilla Mohamad ◽  
Nur Syahira Hanim Kamarul Bahrin ◽  
Fadzil Mat Yahaya

Environmental degradation caused by deforestation activities for harvesting of limestone from the hills and its calcination process at cement factory along with disposal of cockle shell waste from fisheries industries is in need of resolution. In view of sustainable green environment, approach of utilizing cockle shell waste as partial cement replacement in cement production would reduce pollution caused by both industries. Thus, this research investigates the effect of cockle shell powder as partial cement replacement on setting time and compressive strength of mortar. A total of five types of mortar mixes consisting different percentage of cockle shell powder as partial cement replacement from 0%, 10%, 20%, 30%, and 40% by weight of cement were prepared. Setting time test were conducted on fresh paste. All specimens were subjected to water curing until the testing age. Compressive strength test were conducted on hardened mortar cubes at 3, 7 and 28 days. Finding shows that integration of cockle shell powder as partial cement replacement influences the setting time and compressive strength of mortar. Suitable combination of 10% cockle shell powder successfully enhances the compressive strength of mortar. Conclusively, success in transforming the cockle shell waste to be used as partial cement replacement in mortar production able to reduce cement consumption, save landfill usage for trash dumping and promote cleaner environment for healthier lifestyle of community nearby.


This chapter discusses the effects of metakaolin (MK) on geopolymer mortar and concrete industries. The research topics of MK-based geopolymer cover reaction mechanisms and kinetics. This chapter aims at augmenting knowledge about enhancing mechanical properties of geopolymer mortars/concrete using MK. Specifically, this chapter presents literature studies as well as current experimental studies which delineate the effect of MK on fresh and hardened-state properties of geopolymer mortars (GPMs). Properties and characteristics of metakaolin are explained followed by properties of fresh MK mortars. Properties of hardened MK concrete and durability aspects of MK mortars are explained. Applications of MK-based geopolymers and metakaolin-based geopolymers as repair materials are also included in this chapter. The results of using MK-based GPMs revealed improved workability, enhanced setting time, increased density, higher compressive strength, flexural strength, and resistance against acid attack than conventional ordinary portland cement mortar/concrete.


Cerâmica ◽  
2019 ◽  
Vol 65 (373) ◽  
pp. 153-161 ◽  
Author(s):  
H. M. Khater

Abstract Production of lightweight building materials attract the attention of the scientists worldwide with the need for reducing the structure deadweight, provide better thermal insulation for buildings, and cost less to transport. The current work focused on the production of lightweight geopolymer composites by the incorporation of aluminum powder and aluminum slag in various ratios for water-cooled slag/kaolinite sand composite; the activators used were 6% of equal ratio from sodium hydroxide and sodium silicate. The properties of the produced lightweight geopolymer composites were studied by measurement of compressive strength, bulk density, water absorption, FTIR, XRD and SEM imaging. Results showed the enhancement for both physicomechanical and microstructural characteristics with using aluminum powder and aluminum slag forming lightweight composites with densities below 2.15 g/cm3 depending on the studied mix composition.


2008 ◽  
Vol 396-398 ◽  
pp. 493-496
Author(s):  
D. Ionita ◽  
G. Tihan ◽  
A.T. Marques

The purpose of this study is the obtaining of different orthopedic materials and chemical and mechanical characterization. The chemical tests used were setting time, water absorption and from the point of view of mechanical properties the Young modulus, compressive strength, and maximum strength. Also, the surface of orthopedic bioceramics materials was characterized by porosity test.


Author(s):  
Vu-An Tran

This research investigates the physical and mechanical properties of mortar incorporating fly ash (FA), which is by-product of Duyen Hai thermal power plant. Six mixtures of mortar are produced with FA at level of 0%, 10%, 20%, 30%, 40%, and 50% (by volume) as cement replacement and at water-to-binder (W/B) of 0.5. The flow, density, compressive strength, flexural strength, and water absorption tests are made under relevant standard in this study. The results have shown that the higher FA content increases the flow of mortar but significantly decreases the density of mixtures. The water absorption and setting time increases as the samples incorporating FA. Compressive strength of specimen with 10% FA is approximately equal to control specimen at the 91-day age. The flexural strength of specimen ranges from 7.97 MPa to 8.94 MPa at the 91-day age with the best result for samples containing 10% and 20% FA.


2021 ◽  
Vol 1200 (1) ◽  
pp. 012001
Author(s):  
A S Nurfarhanna ◽  
A Suraya Hani ◽  
O Mohamad Hairi ◽  
J Zalipah ◽  
AH Noor Azlina ◽  
...  

Abstract Railway’s concrete sleepers demand high consumption of cement which generates higher energy assumption and carbon emission. Meanwhile, in Malaysia, around 100 tonnes of palm oil fuel ash (POFA) were disposed of in the landfill, which endangering environmental health. However, this POFA have pozzolanic properties that can be employed as cementitious material. Therefore, this study aimed to produce a sustainable concrete sleeper by using POFA as a cement replacement material focusing on the compressive strength and water absorption performance. Concrete samples with a strength grade of 55MPa and w/c of 0.35 were prepared with three design mixes containing 0% (control), 20%(POFA20), and 40%(POFA40) of POFA. For the compressive strength test, a compression machine was used. Meanwhile, the water absorption was measured at atmospheric pressure. Both tests were conducted at 7 and 28 days of curing age. The results show that as the curing age increases, their water absorption and compressive strength improves, indicating a pozzolanic reaction. In terms of POFA content, the water absorption increases by 14% and 54% for POFA20 and POFA40, respectively. Meanwhile, the compressive strength reduced by 39% for POFA20 and 67% for POFA40. Since POFA20 meets the standards, it is however applicable in slab tracks.


2005 ◽  
Vol 284-286 ◽  
pp. 109-112 ◽  
Author(s):  
Byung Hyun Lee ◽  
Min Chul Kim ◽  
Kyoung Nam Kim ◽  
Kwang Mahn Kim ◽  
Seong Ho Choi ◽  
...  

The mixed pastes of binary calcium phosphate glass with Ca/P ratio of 0.6 and distilled water were set after about 4 hr, while never set when calcium phosphate glass with Ca/P lower than 0.5. Their compressive strength was ranged from 16.0 to 23.3 MPa. When Na2HPO4 solution was used instead of distilled water as liquid phase, the setting time became drastically much shorter. As the mole concentration of Na2HPO4 solution increased from 0.25 M to 2 M, setting time was shortened to 35 min from almost 3 hr, but compressive strength decreased from 28.8 MPa to 13.2 MPa. At constant mole concentration, as the mass ratio of a powder to liquid ratio increased, setting time was shortened and maximum compressive strength was measured when a powder/liquid ratio was 2.5. However, no crystallized phases were detected either during setting or after complete setting. The XRD , FT-IR and SEM examinations indicated that calcium phosphate glass dissolved and then glass phase precipitated again. We concluded, therefore, that Na2HPO4 just affected the kinetics of dissolution and precipitation of CPG. The mechanism of hardening has yet to be studied.


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