scholarly journals Optimization Study of the Dump Diffuser in Gas Turbine to Reduce Pressure Loss

2018 ◽  
Vol 2018 ◽  
pp. 1-14
Author(s):  
Fei Xing ◽  
Hao Su ◽  
Shining Chan ◽  
Leilei Xu ◽  
Xinyi Yu

As a key component-connecting compressor and the entrance of combustion chamber, the diffuser is able to increase the pressure and slow down the airflow in order to promote efficient combustion as well as avoid a large amount of pressure loss. In this paper, experimental investigation and numerical studies have been carried out to understand the effects of air bleeding from dump region and dump gap ratio on the total pressure loss and static pressure recovery of the dump diffusers. The ultimate objective is optimizing the dump diffuser design to get the maximum static pressure recovery and minimum total pressure loss. A simplified test model is used to study the effect of the air bleeding from the outer dump region and the dump gap ratio on the total pressure loss and static pressure recovery in the dump diffuser. The impact of the dump gap ratio in the performance of the dump diffusers has also been discussed. Nearly all the pressure raise occurs in the prediffuser, and most of the total pressure loss occurs in the dump region. For the recirculating area in the dump region, the controllable vortex can be introduced. Bleeding air from the outer dump region can improve the velocity distribution near the flame tube. The results show that when 0.4% of the air is bled from outer dump region, the performance of the dump diffuser is optimal. Hence, the controllable vortex method is effective for improving the performance of the dump diffuser.

Author(s):  
Prasanta K. Sinha ◽  
Biswajit Haldar ◽  
Amar N. Mullick ◽  
Bireswar Majumdar

Curved diffusers are an integral component of the gas turbine engines of high-speed aircraft. These facilitate effective operation of the combustor by reducing the total pressure loss. The performance characteristics of these diffusers depend on their geometry and the inlet conditions. In the present investigation the distribution of axial velocity, transverse velocity, mean velocity, static and total pressures are experimentally studied on a curved diffuser of 30° angle of turn with an area ratio of 1.27. The centreline length was chosen as three times of inlet diameter. The experimental results then were numerically validated with the help of Fluent, the commercial CFD software. The measurements of axial velocity, transverse velocity, mean velocity, static pressure and total pressure distribution were taken at Reynolds number 1.9 × 105 based on inlet diameter and mass average inlet velocity. The mean velocity and all the three components of mean velocity were measured with the help of a pre-calibrated five-hole pressure probe. The velocity distribution shows that the flow is symmetrical and uniform at the inlet and exit sections and high velocity cores are accumulated at the top concave surface due to the combined effect of velocity diffusion and centrifugal action. It also indicates the possible development of secondary motions between the concave and convex walls of the test diffuser. The mass average static pressure recovery and total pressure loss within the curved diffuser increases continuously from inlet to exit and they attained maximum values of 35% and 14% respectively. A comparison between the experimental and predicated results shows a good qualitative agreement between the two. Standard k-ε model in Fluent solver was chosen for validation. It has been observed that coefficient of pressure recovery Cpr for the computational investigation was obtained as 38% compared to the experimental investigation which was 35% and the coefficient of pressure loss is obtained as 13% in computation investigation compared to the 14% in experimental study, which indicates a very good qualitative matching.


Author(s):  
Prasanta K. Sinha ◽  
Ananta Kumar Das ◽  
Bireswar Majumdar

In the present investigation the distribution of mean velocity, static pressure and total pressure are experimentally studied on an annular curved diffuser of 30° angle of turn with an area ratio of 1.283 and centerline length was chosen as three times of inlet diameter. The experimental results then were numerically validated with the help of Fluent and then a series of parametric investigations are conducted with same centre line length and inlet diameter but with different area ratios varying from 1.15 to 3.75. The measurements were taken at Reynolds number 2.25 x 105 based on inlet diameter and mass average inlet velocity. Predicted results of coefficient of mass averaged static pressure recovery (30%) and coefficient of mass averaged total pressure loss (21%) are in good agreement with the experimental results of coefficient of mass averaged static pressure recovery (26%) and coefficient of mass averaged total pressure loss (17%) respectively. Standard k-ε model in Fluent solver was chosen for validation. From the parametric investigation it is observed that static pressure recovery increases up to an area ratio of 2.86 and between the area ration 2.86 to 3.75, pressure recovery decreases steadily. The coefficient of total pressure loss almost remains constant with the change in area ratio for similar inlet conditions.


Author(s):  
Yuxuan Dong ◽  
Zhigang Li ◽  
Jun Li

Abstract The exhaust diffuser with different struts was numerically calculated by solving three-dimensional Reynolds-Averaged Navier-Stokes (RANS). The flow process and flow loss mechanism in the diffuser were analyzed, the influence of two different structures of tapered struts on the aerodynamic performance of the exhaust diffuser under different inlet pre-swirls was explored, and the aerodynamic performance of the exhaust diffuser with tapered struts was compared with a conventional exhaust diffuser with linear struts. The results show that, compared with the conventional linear strut, under different inlet pre-swirls, two different tapered struts can both weaken the flow separation in the exhaust diffuser, thereby reducing the total pressure loss. When the inlet pre-swirl is greater than 0.35, the total pressure loss coefficient of the exhaust diffuser with structure-C tapered struts decreases by up to 0.07. The two types of tapered struts also change the flow structure at the exhaust diffuser outlet, which affects the uniformity of the outlet airflow, and then affect the static pressure recovery coefficient. Under different inlet pre-swirls, two types of tapered struts can be effective to increase the static pressure recovery coefficient of the exhaust diffuser, for the exhaust diffuser with structure-C tapered struts, the static pressure recovery coefficient can be increased by up to 0.065, relative increase of 20%. The research in this paper shows that the tapered structure can significantly improve the aerodynamic performance of the exhaust diffuser under different inlet pre-swirls.


Author(s):  
Jan Mihalyovics ◽  
Christian Brück ◽  
Dieter Peitsch ◽  
Ilias Vasilopoulos ◽  
Marcus Meyer

The objective of the presented work is to perform numerical and experimental studies on compressor stators. This paper presents the modification of a baseline stator design using numerical optimization resulting in a new 3D stator. The Rolls Royce in-house compressible flow solver HYDRA was employed to predict the 3D flow, solving the steady RANS equations with the Spalart-Allmaras turbulence model, and its corresponding discrete adjoint solver. The performance gradients with respect to the input design parameters were used to optimize the stator blade with respect to the total pressure loss over a prescribed incidence range, while additionally minimizing the flow deviation from the axial direction at the stator exit. Non-uniform profile boundary conditions, being derived from the experimental measurements, have been defined at the inlet of the CFD domain. The presented results show a remarkable decrease in the axial exit flow angle deviation and a minor decrease in the total pressure loss. Experiments were conducted on two compressor blade sets investigating the three-dimensional flow in an annular compressor stator cascade. Comparing the baseline flow of the 42° turning stator shows that the optimized stator design minimizes the secondary flow phenomena. The experimental investigation discusses the impact of steady flow conditions on each stator design while focusing on the comparison of the 3D optimized design to the baseline case. The flow conditions were investigated using five-hole probe pressure measurements in the wake of the blades. Furthermore, oil-flow visualization was applied to characterize flow phenomena. These experimental results are compared with the CFD calculations.


2004 ◽  
Vol 126 (4) ◽  
pp. 650-657 ◽  
Author(s):  
R. K. Sullerey ◽  
A. M. Pradeep

In this paper, results are presented of an experimental investigation into the effectiveness of vortex generator jets in controlling secondary flows in two-dimensional S-duct diffusers. The experiments were performed in uniform and distorted inflow conditions and the performance evaluation of the diffuser was carried out in terms of static pressure recovery and quality of the exit flow. In the case with inflow distortion, tapered fin vortex generators were employed in addition to vortex generator jets to control flow separation that was detected on the wall with inflow distortion. Detailed measurements including total pressure, velocity distribution, surface static pressure, skin friction, and boundary layer measurements were taken at a Reynolds number of 7.8×105. These results are presented in terms of static pressure rise, distortion coefficient, and total pressure loss coefficient at the duct exit. For uniform inflow, the use of vortex generator jets resulted in more than a 30 percent decrease in total pressure loss and flow distortion coefficients. In combination with passive device (tapered fin vortex generators), the vortex generator jets reduce total pressure losses by about 25 percent for distorted inflow conditions. A potential application of this method may include control of secondary flows in turbo machinery.


Author(s):  
David J. Cerantola ◽  
A. M. Birk

A genetic algorithm was implemented to determine preferential solutions of a short annular diffuser exhaust system of length 1.5Do (outer annulus diameters). Five free variables defined the centre body shape and two variables determined the outer wall profile. Diffuser performance was evaluated using three objectives—(i) diffuser pressure recovery, (ii) outlet velocity uniformity, and (iii) total pressure loss—that were calculated from steady state solutions obtained using the computational fluid dynamics software FLUENT 13.0 with the realizable k-ε turbulence model and enhanced wall treatment. Inlet conditions were ReDh = 8.5 × 104 and M = 0.23. After thirty-five generations, a paraboloid-shaped centre body with length 0.74Do and initial annular expansion of approximately 14° produced preferential solutions. A configuration with a converging outer wall above the centre body developed greater outlet flow uniformity and lower total pressure loss whereas a straight outer wall followed by the solid diffuser generated more static pressure recovery.


2013 ◽  
Vol 117 (1188) ◽  
pp. 193-211 ◽  
Author(s):  
S. L. N. Desikan ◽  
J. Kurian

AbstractThis paper presents the experimental results of the role of struts in supersonic mixing. Experiments were carried out with novel strut configurations to show their capabilities on mixing with reasonable total pressure losses. The performances were compared with the Baseline Strut configurations (BSPI and BSNI). The analysis presented includes the mixing quantifications using Mie scattering signature, flow field visualisation, measurement of wall static pressure and the total pressure loss calculations. The results clearly demonstrated that the proposed strut configurations achieved increased mixing (7-8%) compared to BSPI with increase in total pressure loss (2%). On the other hand, when compared with BSNI, the mixing performance was found to be decreased by 6% with reduced total pressure loss (12%).


2006 ◽  
Author(s):  
A. M. Pradeep ◽  
R. K. Sullerey

Performance enhancement of three-dimensional S-duct diffusers by separation control using vortex generator jets is the objective of the current experimental investigation. Two different diffuser geometries namely, a circular diffuser and a rectangular–to–circular transitioning diffuser were studied in uniform inflow conditions at a Reynolds number of 7.8 × 105 and the performance evaluation of the diffusers was carried out in terms of static pressure improvement and quality (flow uniformity) of the exit flow. Detailed measurements that included total pressure, velocity distribution, surface static pressure, skin friction and boundary layer measurements were taken and these results are presented here in terms of static pressure rise, distortion coefficient and total pressure loss coefficient at the duct exit. The mass flow rate of the air injected through the VGJ was about 0.06 percent of the main flow for separation control. The distortion coefficient reduced by over 25 percent and the total pressure loss coefficient reduced by about 30 percent in both the diffusers. The physical mechanism of the flow control devices used has been explored using smoke visualization images.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Akshoy Ranjan Paul ◽  
Shrey Joshi ◽  
Aman Jindal ◽  
Shivam P. Maurya ◽  
Anuj Jain

The flow control in twin air-intakes is necessary to improve the performance characteristics, since the flow traveling through curved and diffused paths becomes complex, especially after merging. The paper presents a comparison between two well-known techniques of flow control: active and passive. It presents an effective design of a vortex generator jet (VGJ) and a vane-type passive vortex generator (VG) and uses them in twin air-intake duct in different combinations to establish their effectiveness in improving the performance characteristics. The VGJ is designed to insert flow from side wall at pitch angle of 90 degrees and 45 degrees. Corotating (parallel) and counterrotating (V-shape) are the configuration of vane type VG. It is observed that VGJ has the potential to change the flow pattern drastically as compared to vane-type VG. While the VGJ is directed perpendicular to the side walls of the air-intake at a pitch angle of 90 degree, static pressure recovery is increased by 7.8% and total pressure loss is reduced by 40.7%, which is the best among all other cases tested for VGJ. For bigger-sized VG attached to the side walls of the air-intake, static pressure recovery is increased by 5.3%, but total pressure loss is reduced by only 4.5% as compared to all other cases of VG.


2021 ◽  
pp. 1-25
Author(s):  
Shijun Sun ◽  
Jiaqi Hao ◽  
Jutao Yang ◽  
Ling Zhou ◽  
Lucheng Ji

Abstract In the current study, the tandem blade technology is applied to an STFF tandem cascade for the first time, and a 2D STFF tandem cascade is preliminarily designed. Through the modification design of the tandem airfoils and their configuration (axial overlap, AO and percent pitch, PP), the coefficients of total pressure loss and loading are reduced by 4% and 8.58%, respectively. Furtherly, the impact of tandem configurations on the performance is parametrically investigated by numerical simulations. The results indicate that compared with AO, the performance under design incidence is more sensitive to PP except for the cases with PP exceeding a threshold value (1.15). PP dominates the loss and load by controlling the evolution of the FB wake and the shock structure of FB and RB, while AO mainly adjusts the entire shock system structure through the change of virtual shape, resulting in the variation in load distribution between FB and RB. It is worth noting that the overall loading and the total loss remain unchanged with increasing AO except for the tandem configurations (PP=1.05, AO≤−0.01), which make the flow structure in the gap region undergo a fundamental change. With the optimal tandem configuration (PP=1.05, AO=−0.01) and the modified tandem blades (The ratios of chord length and camber for FB over RB is 0.67 and 0.5, respectively), the total pressure loss coefficient is further reduced by 19.7% in comparison with the preliminary tandem design.


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