scholarly journals Kinematic Calibration Based on the Multicollinearity Diagnosis of a 6-DOF Polishing Hybrid Robot Using a Laser Tracker

2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Dong Zhao ◽  
Chenglin Dong ◽  
Hao Guo ◽  
Wenjie Tian
Keyword(s):  
Screw Theory ◽  
Reference Points ◽  
Measurement Tool ◽  
Kinematic Calibration ◽  
Geometric Accuracy ◽  
Volumetric Error ◽  
Orientation Error ◽  
Source Errors ◽  
Actuated Joints ◽  
Identification Strategy

A general methodology for ensuring the geometric accuracy of a 6-DOF polishing hybrid robot having a 3UPS and UP parallel mechanism and a 3-DOF wrist is presented. The process is implemented in three steps: formulation of the error model containing complete source errors such as offset errors of the actuated joints and structural errors of the joints and links utilizing product of exponentials formula and screw theory. Measurement of the full pose error twist with a specially designed measurement tool having three reference points was undertaken. Identification of the source errors by a stepwise identification strategy to overcome the ill-conditioned problem arising from the multicollinearity and development of a linearized error compensator was completed. An experiment has been carried out on the prototype, and the results show that, after calibration, a position volumetric error of 0.07 mm and an orientation error of 0.07 degrees can be achieved over the cubic task workspace with repeatability of 0.016 mm and 0.010 degrees.

Geometric accuracy design and error compensation of a one-translational and three-rotational parallel mechanism with articulated traveling plate

2017 ◽  
Vol 232 (12) ◽  
pp. 2083-2097 ◽  
Author(s):  
Tao Sun ◽  
Panfeng Wang ◽  
Binbin Lian ◽  
Sida Liu ◽  
Yapu Zhai
Keyword(s):  
Error Compensation ◽  
Parallel Mechanism ◽  
Screw Theory ◽  
Geometric Error ◽  
Error Modeling ◽  
Geometric Errors ◽  
Kinematic Calibration ◽  
Geometric Accuracy ◽  
Improvement Strategy ◽  
Accuracy Improvement

The demands for advanced and flexible docking equipment are increasing in the fields of aerospace, shipbuilding and construction machinery. Position and orientation accuracy is one of the most important criteria, which would directly affect the docking quality. Taking a novel one-translational and three-rotational docking equipment, referred to as PaQuad parallel mechanism as example, this article proposed an accuracy improvement strategy by geometric accuracy design and error compensation. Drawing mainly on screw theory, geometric error modeling of PaQuad parallel mechanism was first carried out via four independent routes. Joint perturbations and geometric errors were included in each route error twist. Wrenches due to articulated traveling plate were applied to eliminate joint perturbations. Then, geometric accuracy design was implemented at component and substructure levels. The basic principle was to transfer geometric errors into dimensional or geometric tolerance. High-precision machining/assembling techniques were applied to satisfy the tolerance. Finally, error compensation resorting to kinematic calibration was implemented at mechanism level. It can be summarized as identification modeling, measurement planning, and parameter identification and modification. Maximum deviations of PaQuad parallel mechanism before calibration experiment were 0.01 mm, [Formula: see text], [Formula: see text], and [Formula: see text]. And they become 0.01 mm, [Formula: see text], [Formula: see text], and [Formula: see text] after kinematic calibration. Orientation accuracy of PaQuad parallel mechanism has improved one order of magnitude. It proves the effectiveness of accuracy improvement in terms of geometric accuracy design and error compensation.

Modeling and Identification of Geometric Error Based on Screw Theory

2014 ◽  
Vol 941-944 ◽  
pp. 2219-2223 ◽  
Author(s):  
Guo Juan Zhao ◽  
Lei Zhang ◽  
Shi Jun Ji ◽  
Xin Wang
Keyword(s):  
Machine Tool ◽  
Laser Interferometer ◽  
Screw Theory ◽  
Geometric Error ◽  
New Method ◽  
Geometric Errors ◽  
Volumetric Error ◽  
B Spline ◽  
The Individual

In this paper, a new method is presented for the identification of machine tool component errors. Firstly, the Non-Uniform Rational B-spline (NURBS) is established to represent the geometric component errors. The individual geometric errors of the motion parts are measured by laser interferometer. Then, the volumetric error for a machine tool with three motion parts is modeled based on the screw theory. Finally, the simulations and experiments are conducted to confirm the validity of the proposed method.

A new approach of kinematic geometry for error identification and compensation of industrial robots

2018 ◽  
Vol 233 (5) ◽  
pp. 1783-1794
Author(s):  
Zhi Wang ◽  
Huimin Dong ◽  
Shaoping Bai ◽  
Delun Wang
Keyword(s):  
Curve Fitting ◽  
Kinematic Model ◽  
Coordinate Measuring Machine ◽  
Reference Points ◽  
Industrial Robots ◽  
Kinematic Calibration ◽  
Kinematic Pair ◽  
Good Efficiency ◽  
New Approach ◽  
Measuring Machine

A new approach for kinematic calibration of industrial robots, including the kinematic pair errors and the link errors, is developed in this paper based on the kinematic invariants. In most methods of kinematic calibration, the geometric errors of the robots are considered in forms of variations of the link parameters, while the kinematic pairs are assumed ideal. Due to the errors of mating surfaces in kinematic pairs, the fixed and moving axes of revolute pairs, or the fixed and moving guidelines of prismatic pairs, are separated, which can be concisely identified as the kinematic pair errors and the link errors by means of the kinematic pair errors model, including the self-adaption fitting of a ruled surface, or the spherical image curve fitting and the striction curve fitting. The approach is applied to the kinematic calibration of a SCARA robot. The discrete motion of each kinematic pair in the robot is completely measured by a coordinate measuring machine. Based on the global kinematic properties of the measured motion, the fixed and moving axes, or guidelines, of the kinematic pairs are identified, which are invariants unrelated to the positions of the measured reference points. The kinematic model of the robot is set up using the identified axes and guidelines. The results validate the approach developed has good efficiency and accuracy.

A kinematic approach for error modelling in drilling

2019 ◽  
Vol 36 (4) ◽  
pp. 1364-1383 ◽  
Author(s):  
Wilma Polini ◽  
Andrea Corrado
Keyword(s):  
Machine Tool ◽  
Reference Frame ◽  
Kinematic Model ◽  
Model Parameters ◽  
Geometric Errors ◽  
Volumetric Error ◽  
Machined Surface ◽  
Content Type ◽  
Practical Applications ◽  
Source Errors

Purpose The purpose of this paper is to model how geometric errors of a machined surface (or manufacturing errors) are related to locators’ error, workpiece form error and machine tool volumetric error. A kinematic model is presented that puts into relationship the locator error, the workpiece form deviations and the machine tool volumetric error. Design/methodology/approach The paper presents a general and systematic approach for geometric error modelling in drilling because of the geometric errors of locators positioning, of workpiece datum surface and of machine tool. The model can be implemented in four steps: (1) calculation of the deviation in the workpiece reference frame because of deviations of locator positions; (2) evaluation of the deviation in the workpiece reference frame owing to form deviations in the datum surfaces of the workpiece; (3) formulation of the volumetric error of the machine tool; and (4) combination of those three models. Findings The advantage of this approach lies in that it enables the source errors affecting the drilling accuracy to be explicitly separated, thereby providing designers and/or field engineers with an informative guideline for accuracy improvement through suitable measures, i.e. component tolerancing in design, machining and so on. Two typical drilling operations are taken as examples to illustrate the generality and effectiveness of this approach. Research limitations/implications Some source errors, such as the dynamic behaviour of the machine tool, are not taken into consideration, which will be modelled in practical applications. Practical implications The proposed kinematic model may be set by means of experimental tests, concerning the industrial specific application, to identify the values of the model parameters, such as standard deviation of the machine tool axes positioning and rotational errors. Then, it may be easily used to foresee the location deviation of a single or a pattern of holes. Originality/value The approaches present in the literature aim to model only one or at most two sources of machining error, such as fixturing, machine tool or workpiece datum. This paper goes beyond the state of the art because it considers the locator errors together with the form deviation on the datum surface into contact with the locators and, then, the volumetric error of the machine tool.

scholarly journals Inverse kinematic solution of 6R robot manipulators based on screw theory and the Paden–Kahan subproblem

2018 ◽  
Vol 15 (6) ◽  
pp. 172988141881829 ◽  
Author(s):  
Rongbo Zhao ◽  
Zhiping Shi ◽  
Yong Guan ◽  
Zhenzhou Shao ◽  
Qianying Zhang ◽  
...  
Keyword(s):  
Inverse Kinematics ◽  
Matrix Theory ◽  
Screw Theory ◽  
Robot Manipulator ◽  
Inverse Kinematic ◽  
Kinematic Calibration ◽  
Kinematic Parameters ◽  
Kinematics Modeling ◽  
High Level ◽  
Kinematic Solution

The traditional Denavit–Hatenberg method is a relatively mature method for modeling the kinematics of robots. However, it has an obvious drawback, in that the parameters of the Denavit–Hatenberg model are discontinuous, resulting in singularity when the adjacent joint axes are parallel or close to parallel. As a result, this model is not suitable for kinematic calibration. In this article, to avoid the problem of singularity, the product of exponentials method based on screw theory is employed for kinematics modeling. In addition, the inverse kinematics of the 6R robot manipulator is solved by adopting analytical, geometric, and algebraic methods combined with the Paden–Kahan subproblem as well as matrix theory. Moreover, the kinematic parameters of the Denavit–Hatenberg and the product of exponentials-based models are analyzed, and the singularity of the two models is illustrated. Finally, eight solutions of inverse kinematics are obtained, and the correctness and high level of accuracy of the algorithm proposed in this article are verified. This algorithm provides a reference for the inverse kinematics of robots with three adjacent parallel joints.

A General Approach for Geometric Error Modeling of Lower Mobility Parallel Manipulators

2011 ◽  
Vol 3 (2) ◽  
Author(s):  
Haitao Liu ◽  
Tian Huang ◽  
Derek G. Chetwynd
Keyword(s):  
Systematic Approach ◽  
Parallel Manipulators ◽  
Geometric Error ◽  
Error Modeling ◽  
Kinematic Calibration ◽  
Accuracy Improvement ◽  
Linear Map ◽  
Homogeneous Transformation Matrix ◽  
Lower Mobility ◽  
Source Errors

This paper presents a general and systematic approach for geometric error modeling of lower mobility manipulators. The approach can be implemented in three steps: (1) development of a linear map between the pose error twist and source errors within an individual limb using the homogeneous transformation matrix method; (2) formulation of a linear map between the pose error twist and the joint error intensities of a lower mobility parallel manipulator; and (3) combination of these two models. The merit of this approach lies in that it enables the source errors affecting the compensatable and uncompensatable pose accuracy of the platform to be explicitly separated, thereby providing designers and/or field engineers with an informative guideline for the accuracy improvement achievable by suitable measures, i.e., component tolerancing in design, manufacturing and assembly processes, and kinematic calibration. Three typical and well-known parallel manipulators are taken as examples to illustrate the generality and effectiveness of this approach.

Dimensional Synthesis of a Novel 2T2R Parallel Manipulator for Medical Applications

2014 ◽  
Author(s):  
Nitish Kumar ◽  
Olivier Piccin ◽  
Bernard Bayle
Keyword(s):  
Parallel Mechanism ◽  
Parallel Manipulator ◽  
Screw Theory ◽  
Structural Parameters ◽  
Geometric Analysis ◽  
Medical Applications ◽  
Dimensional Synthesis ◽  
Synthesis Algorithm ◽  
Percutaneous Procedures ◽  
Actuated Joints

This paper deals with the dimensional synthesis of a novel parallel manipulator for medical applications. This parallel mechanism has a novel 2T2R mobility derived from the targeted application of needle manipulation. The kinematic design of this 2T2R manipulator and its novelty are illustrated in relation to the percutaneous procedures. Due to the demanding constraints on its size and compactness, achieving a large workspace especially in orientation, is a rather difficult task. The workspace size and kinematic constraint analysis are considered for the dimensional synthesis of this 2T2R parallel mechanism. A dimensional synthesis algorithm based on the screw theory and the geometric analysis of the singularities is described. This algorithm also helps to eliminate the existence of voids inside the workspace. The selection of the actuated joints is validated. Finally, the dimensions of the structural parameters of the mechanism are calculated for achieving the required workspace within the design constraints of size, compactness and a preliminary prototype without actuators is presented.

Volumetric error modeling, identification and compensation based on screw theory for a large multi-axis propeller-measuring machine

2018 ◽  
Vol 29 (5) ◽  
pp. 055011 ◽  
Author(s):  
Xuemin Zhong ◽  
Hongqi Liu ◽  
Xinyong Mao ◽  
Bin Li ◽  
Songping He ◽  
...  
Keyword(s):  
Screw Theory ◽  
Error Modeling ◽  
Volumetric Error ◽  
Measuring Machine

Type Synthesis of Uncoupled 2T2R Parallel Manipulators

2012 ◽  
Author(s):  
Yanbin Zhang ◽  
Kwun-lon Ting
Keyword(s):  
Parallel Manipulator ◽  
Screw Theory ◽  
Control Design ◽  
Parallel Manipulators ◽  
Velocity Space ◽  
Type Synthesis ◽  
Systematic Method ◽  
Structure Synthesis ◽  
Hybrid Manipulator ◽  
Actuated Joints

This paper presents a simple and systematic method for type synthesis of four-degree-of-freedom uncoupled parallel manipulators with two-translational and two-rotational (2T2R) motion components. Based on the concept of hybrid manipulator, one uncoupled 2T2R hybrid manipulator, which is composed of one full-isotropic planar 2T1R parallel manipulator and one revolute joint in serial assembly, is designed first. Then the structure synthesis of the fourth leg of 2T2R parallel manipulator is performed in terms of the reciprocal screw theory. Finally, the type synthesis of uncoupled 2T2R parallel manipulators is realized by combining the uncoupled 2T2R hybrid manipulator and one of the synthesized fourth legs. The Jacobian of the uncoupled 2T2R parallel manipulator is a 4×4 diagonal matrix. Therefore, there exists a one-to-one correspondence between the input velocity space of the actuated joints and the output velocity space of the moving platform. Moreover, both the control design and the path planning of these proposed manipulators are very simple.

Design and Kinematics Analysis of a Novel Planar Parallel Mechanism

2014 ◽  
Vol 568-570 ◽  
pp. 904-910
Author(s):  
Yan Bin Zhang ◽  
Hui Ping Wang
Keyword(s):  
Condition Number ◽  
Parallel Mechanism ◽  
Jacobian Matrix ◽  
Screw Theory ◽  
Kinematics Analysis ◽  
Moving Platform ◽  
One To One ◽  
Actuated Joints

A novel 3-dof planar parallel mechanism, which is composed by three different limbs, is designed. The moving platform can translate along two directions and rotate around one axis with respect to the base. Mobility of the mechanism is discussed and calculated based on the screw theory. The forward and the inverse analytical position equations are derived and the veloctiy analysis is addressed too. The Jacobian matrix is an identical one, so there exists one-to-one corresponding linear controlling relationship between one of the actuated joints and one of the outputs of the platform. Moreover, the condition number of the Jacobian matrix is constantly equal to one and the mechanism shows fully-isotropic throughout entire workspace.

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