scholarly journals Utilization of Foaming Technology in Cemented Paste Backfill of High-Mud Superfine Unclassified Tailings

2017 ◽  
Vol 2017 ◽  
pp. 1-7 ◽  
Author(s):  
Jian-wen Zhao ◽  
Xin-min Wang ◽  
Kang Peng ◽  
Shuai Li
Keyword(s):  
Rheological Parameters ◽  
Cemented Paste Backfill ◽  
Pipeline Transportation ◽  
Bleeding Rate ◽  
Three Phase ◽  
Three Phase Flow ◽  
Unclassified Tailings ◽  
Paste Backfill ◽  
Resistance Loss ◽  
Foaming Technology

Due to high-mud content in superfine unclassified tailings (SUT), the viscosity of cemented paste backfill (CPB) is high and its pipeline transportation properties are poor. Foaming technology was introduced to prepare a new three-phase flow backfill (TFB) using a foaming machine. Then the rheological parameters of TFB with different bubble ratio were measured and their pipeline transportation properties were simulated by Fluent. Besides, the simulation results were further verified by a semi-industrial loop test. The results indicate that the optimum ratio of TFB is a cement-sand ratio of 1 : 8, mass concentration of 70%, and bubble ratio of 20%. Compared with CPB, the decrease of bleeding rate, viscosity, and resistance loss of TFB is 27%, 25%, and 30%, respectively. Therefore, foaming technology is an innovative and feasible solution for high-mud CPB in reducing viscosity, decreasing resistance loss, and improving pipeline transporting efficiency.

scholarly journals Rheological Parameters and Transport Characteristics of Fresh Cement Tailings Backfill Slurry in an Underground Iron Mine

2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Chi Zhang ◽  
Yu-Ye Tan ◽  
Kai Zhang ◽  
Chun-Yue Zhang ◽  
Wei-Dong Song
Keyword(s):  
Solid Content ◽  
Rheological Parameters ◽  
Flow State ◽  
Pipeline Transportation ◽  
Filling System ◽  
Iron Mine ◽  
Unclassified Tailings ◽  
Fluent Software ◽  
Resistance Loss ◽  
The Relationship

Pipeline transportation is the key component of the mine filling system. In this study, fresh cement tailing backfill (CTB) slurry made by unclassified tailings from the Daye iron mine is taken as the research object, and its rheological parameters and transport characteristics are studied via laboratory test and FLUENT software. It was found that the relationship curve of the dynamic yield stress, viscosity, and solid content (SC) of CTB slurry fits the law of the H-B model when SC varies between 60% and 68%. However, the relationship curve gradually changes to fit the Bingham mode when SC reaches up to 70%. Numerical simulation results demonstrate that when the SC of CTB slurry exceeds 65%, the static pressure at the pipeline’s outlet begins to distribute symmetrically. At this point, the slurry flow state is relatively stable, and the pipeline resistance loss is positively correlated with SC and flow rate. When SC exceeds 70%, resistance loss begins to increase significantly. The findings of this study can be used to identify the suitable transportation conditions of CTB slurry and provide the theoretical direction for the pipeline transportation design of filling systems in mines.

Experiments and Optimization of Mix Proportions for Cement Paste Backfill Materials with Extra-Fine Unclassified Tailings

2017 ◽  
Vol 744 ◽  
pp. 146-151
Author(s):  
Ming Qing Huang ◽  
Xiao Hui Liu ◽  
Hai Yong Cheng
Keyword(s):  
Cement Paste ◽  
Mass Concentration ◽  
Influential Factors ◽  
Range Analysis ◽  
Bleeding Rate ◽  
Orthogonal Experiments ◽  
Optimal Mix ◽  
Backfill Materials ◽  
Unclassified Tailings ◽  
Paste Backfill

To produce effective cement paste backfill materials at iron mines technologically and economically, orthogonal experiments of mix proportions with extra-fine unclassified tailings were carried out. The results of the range analysis showed that the sensitivity of influential factors to the slurry slump is sequentially mass concentration, tailing/rock ratio, and cement/(tailing+rock) ratio. The sensitivity to bleeding rate, concretion time and 28-day uniaxial compressive strength is sequentially mass concentration, cement/(tailing+rock) ratio and tailing/rock ratio. Relationships of paste properties and influential factors can be demonstrated with regression analysis. Additionally, the optimal mix proportion for cement paste backfill was obtained with 78% mass concentration, 7:3 tailing/rock ratio and 1:25 cement/(tailing+rock) ratio. The slump, bleeding rate, concretion time and R28 of the optimal mixture are 25.2 cm, 8.77%, 20.9 h and 1.29 MPa, respectively. The experimental results show a feasible way to produce the industry standard backfilling materials.

scholarly journals A Theoretical Model for the Rake Blockage Mitigation in Deep Cone Thickener: A Case Study of Lead-Zinc Mine in China

2019 ◽  
Vol 2019 ◽  
pp. 1-7 ◽  
Author(s):  
Zhuen Ruan ◽  
Yong Wang ◽  
Aixiang Wu ◽  
Shenghua Yin ◽  
Fei Jin
Keyword(s):  
Coarse Particles ◽  
Cemented Paste Backfill ◽  
Preventive Action ◽  
Unclassified Tailings ◽  
Paste Backfill ◽  
Lead Zinc ◽  
Zinc Mine ◽  
Deep Cone Thickener ◽  
Thickened Tailings

Deep cone thickener (DCT) is key equipment in cemented paste backfill (CPB) technology. However, rake blockage occurs frequently in DCT during the dewatering process of the unclassified tailings being thickened from dilute slurry to thickened tailings or paste. Rake blockage has disastrous effects on the CPB operation. In order to investigate the influencing factors of rake blockage in DCT, a mathematical model of rake power in DCT was developed. In addition, stacking mud bed (made of thickened tailings) from the DCT in Huize lead-zinc mine (HLZM) in different rake blockage accidents was sampled and tested to investigate the effect of tailings characters on rake blockage. Results indicated that the concentration of the mud bed and the friction between the mud bed and the cone wall contributed to the rake blockage. The concentration and friction were influenced by the high content of coarse particles in the mud bed. Moreover, activating devices for bed mud, as the corrective and preventive action, were developed to prevent the rake blockage, which was valid in HLZM.

scholarly journals Effect of High Mixing Intensity on Rheological Properties of Cemented Paste Backfill

Minerals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 240 ◽  
Author(s):  
Liuhua Yang ◽  
Hongjiang Wang ◽  
Hong Li ◽  
Xu Zhou
Keyword(s):  
Rheological Properties ◽  
Fine Particles ◽  
Rheological Parameters ◽  
Cemented Paste Backfill ◽  
Mixing Intensity ◽  
Thixotropic Behavior ◽  
Paste Backfill ◽  
Structural Breakdown ◽  
Physical And Chemical ◽  
Insight Into

Cemented paste backfill (CPB) consists of a mixture of fine particles, mainly consisting of tailings and cement dispersed in water. Therefore, it is necessary to introduce an intensive shearing force into the paste during mixing in order to maintain an equilibrium between agglomeration and dispersion. It is influential for the macroscopical fluidity and rheological properties when changes occur in the microstructure of CPB under shear. However, the research on how mixing affects the properties of CPB is still in its infancy. This paper puts an insight into the relation between the mixing intensity and the rheological behavior of the CPB. It can be demonstrated that two threshold mixing intensities exist in this process. After passing the first or lower threshold, the rheological parameters (yield stress and viscosity) of the paste decrease. After passing the second threshold, a continued increase is observed. The changes in rheological properties are connected with physical and chemical changes in the microstructure of the CPB. The results are discussed in light of the three concepts “structural breakdown”, “thixotropic breakdown”, and “thixotropic behavior” of rheological properties of CPB.

scholarly journals Using Coupled Rheometer-FBRM to Study Rheological Properties and Microstructure of Cemented Paste Backfill

2019 ◽  
Vol 2019 ◽  
pp. 1-10 ◽  
Author(s):  
Hongjiang Wang ◽  
Liuhua Yang ◽  
Hong Li ◽  
Xu Zhou ◽  
Xiaotian Wang
Keyword(s):  
Shear Rate ◽  
Rheological Properties ◽  
Yield Stress ◽  
Rheological Behavior ◽  
Shear Thickening ◽  
Threshold Value ◽  
Rheological Parameters ◽  
Cemented Paste Backfill ◽  
Reflectance Measurement ◽  
Paste Backfill

Rheological properties, such as the yield stress, viscosity, and thixotropy, are related to the microstructure of cemented paste backfill (CPB). To highlight the relationship, two instruments were combined to measure the changes in the microstructure and the rheological properties of CPB simultaneously. In this way, the particle/agglomerate size distribution characterized by the focused beam reflectance measurement (FBRM) and the rheological factors measured by the rheometers could be directly linked. The results show that when under shearing, the intrinsic network structure of CPB responds to the shear-induced stresses with the interference of interparticle forces, leading to changes in the rheological behavior. Shear thinning can be found in CPB suspensions with a microstructure that is either loose interconnection or random. With an increase in the shear rate, random collisions among particles become organized in the flow, lowering the yield stress and viscosity. However, when the shear rate exceeds a certain threshold value, the rheological parameters change as a result of shear thickening. The results of this study contribute to better understanding of the complex rheological behavior of CPB.

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