scholarly journals Tribological Characteristics of the Magnesium Matrix-Glassy Carbon Particles Composite Manufactured by Different Casting Methods

2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Anita Olszówka-Myalska ◽  
Jerzy Myalski ◽  
Bartosz Hekner

A particulate composite with a magnesium matrix (Mg3Al) and glassy carbon particles (GCp) obtained under industrial conditions from a gravity cast and pressure die cast suspension was examined. The influence of the casting procedure on the microstructure and mechanical properties was revealed. Sliding friction tests by the pin-on-disc method for different loads (2.3, 5, and 9.3 N) and speeds (0.06, 0.09, and 0.14 m/s) were performed. Regardless of the technology, the sliding friction coefficient’s value strongly depended on the load and speed. Its value was changing (0.35–0.13) and was usually higher for the pressure die cast material, yet the wear resistance of the composite processed in that way was considerably better compared with the gravity cast. The results of the worn surface observation by SEM with EDS showed an influence of the initial Mg3Al-GCp composite’s microstructure on the processes of its wear.

2011 ◽  
Vol 176 ◽  
pp. 119-126 ◽  
Author(s):  
Agnieszka Botor-Probierz ◽  
Anita Olszówka-Myalska ◽  
Sam A. McDonald ◽  
Philip J. Withers

The microstructure of novel AZ91 magnesium matrix composite reinforced with glassy carbon particles has been characterized in this study. The composite was produced by hot pressing a mixture of glassy carbon particles and metal powder. Beforehand, the particles were coated with SiO2 by a sol-gel method. Metris X-tek and Xradia MicroXCT laboratory X-ray tomography systems were used to obtain 3D microstructural information (particle-size distribution, volume fraction of particles, phase formation and defects in the form of clusters of particles and pores). These 3D features were validated by 2D scanning electron microscopy (SEM) methods.


2014 ◽  
Vol 692 ◽  
pp. 282-287 ◽  
Author(s):  
Xin Wang ◽  
Rong Bin Li ◽  
Jing Zhang

The dry sliding friction test of normalized T10 steel against hardened quenched and tempered 20CrMnTi steel under normal load of 60 N and sliding speed of 0.29m/s was carried out on a pin-on-disc tribo-tester. The microstructures in the worn surface layer of T10 steel pin and 20CrMnTi steel disc were analyzed by OM, SEM, and TEM, which were all severely plastically deformed. The ultrafine and even nanoferrite grains (5 nm to 200 nm) were observed in the worn surface layer of T10 steel pin, which was considered to be the result of severely shear deformation.


2016 ◽  
Vol 2016 ◽  
pp. 1-6 ◽  
Author(s):  
Xin Wang ◽  
Xicheng Wei ◽  
Jing Zhang ◽  
Rongbin Li ◽  
Meng Hua ◽  
...  

T10 steel slid against 20CrMnTi steel on a pin-on-disc wear test rig. Optical Microscope (OM), scanning electron microscope (SEM), and High Resolution Transmission Electron Microscope (HRTEM) methods were used to analyze the microstructures in the worn surface layers. The microstructures in the worn surface layers of pins and discs were all severely plastically deformed. Furthermore, the ultrafine and even nanoferrite structure (10 nm to 100 nm) was observed when the normal load reached 60 N. The mechanism of forming nanocrystalline structure in the sliding friction induced deformation layer (SFIDL) was elucidated as the result of the simultaneous and recursive actions of (i) severe shear deformation and (ii) friction heat on the contact surface.


2011 ◽  
Vol 80-81 ◽  
pp. 178-181
Author(s):  
Tao Ding ◽  
G.X. Chen ◽  
Z.G. Xiong ◽  
Li Xie ◽  
C.X. Wu

A serial of experiment studies on the friction and wear behaviors of the carbon strip/copper contact wire under the electric current were carried on the pin-on-disc tester. The results indicated that the tribology performances were remarkably affected by the electric current. The friction coefficient decreases with an increase of electric current. However, the were volume increases with increasing of electric current, and the worn surface of carbon strip become severer and severer with the increasing electric current. Therefore, the electric current play roles of lubrication and accelerating wear in the process of electrical sliding friction. By the analysis of EDX, it is seen that the oxide wear exists in electrical sliding friction process. Observing the worn surfaces of copper pan sample, it is found that the electric current increases the material transfer of carbon strip.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 635 ◽  
Author(s):  
Fang Han ◽  
Huaixing Wen ◽  
Jianjian Sun ◽  
Wei Wang ◽  
Yalong Fan ◽  
...  

This paper concerns a comparative study on the tribological properties of Si3N4-10 vol% hBN bearing on GCr15 steel under seawater lubrication and dry friction and fresh-water lubrication by using a pin-on-disc tribometer. The results showed that the lower friction coefficient (around 0.03) and wear rate (10−6 mm/Nm) of SN10/GCr15 tribopair were obtained under seawater condition. This might be caused by the comprehensive effects of hydrodynamics and boundary lubrication of surface films formed after the tribo-chemical reaction. Despite SN10/GCr15 tribopair having 0.07 friction coefficient in the pure-water environment, the wear mechanismsits were dominated by the adhesive wear and abrasive wear under the dry friction conditions, and delamination, plowing, and plastic deformation occured on the worn surface. The X-ray photoelectron spectroscopy analysis indicated that the products formed after tribo-chemaical reaction were Fe2O3, SiO2, and B2O3 and small amounts of salts from the seawater, and it was these deposits on the worn surface under seawater lubrication conditions that, served to lubricate and protect the wear surface.


2018 ◽  
Vol 382 ◽  
pp. 63-67
Author(s):  
Hirotaka Kato ◽  
Kazufumi Yasunaga

Sliding friction is one of the most powerful processes for microstructural evolution in the sub-surface, including grain refinement and recrystallization of deformed structure. Pin-on-disc sliding tests were carried out for 0.45 mass % carbon steels, and TEM microstructure and hardness of the specimens were investigated. Particularly effects of friction conditions on the microstructure at the surfaces and wear properties of the friction induced microstructure were studied. It was found that ultra-fine equi-axed grains in the 30 - 50 nm size range were produced in the case of a high friction speed of 5.0 m/s in an air atmosphere. Moreover, nano-crystalline microstructure can be produced in a vacuum atmosphere even if the friction speed was low. The friction induced nano-crystalline surface layers, which exhibited significant high hardness, showed good wear resistance.


2010 ◽  
Vol 150-151 ◽  
pp. 1364-1368 ◽  
Author(s):  
Tao Ding ◽  
Guang Xiong Chen ◽  
Ming Xue Shen ◽  
Min Hao Zhu ◽  
Wei Hua Zhang

Friction and wear tests of stainless steel rubbing against copper-impregnated metalized carbon with electric current were carried on the pin-on-disc tester. The result indicates that arc discharge occurs in the process of experiments, and the intensity of arc discharge of interface increases with increasing of electric current and sliding velocity. As increasing of the arc discharge intensity, friction coefficient shows a tendency of slightly increase. While the rate of copper-impregnated metalized carbon material increase significantly with the increase of arc discharge intensity. Through observing the worn surface morphology of pin samples, it is found that the abrasive wear is dominant at small arc discharge due to worn particles and arc ablation craters, but arc erosion and oxidation wear are the main wear mechanisms in condition of large arc discharge due to arc discharge and its producing high temperature. The materials transfer of contact couple occurs in the process of friction and wear.


2012 ◽  
Vol 476-478 ◽  
pp. 566-569
Author(s):  
Bao Guo Yuan ◽  
Hai Ping Yu ◽  
Ping Li ◽  
Gui Hua Xu ◽  
Chun Feng Li ◽  
...  

The effects of hydrogen on friction and wear properties of Ti–6Al–4V alloy sliding against GCr15 steel were investigated through dry sliding friction and wear tests in atmosphere at room temperature. Wear mechanism was determined by studying the morphology and chemical element of worn surface using SEM and EDS. Results show that friction coefficient decreases slightly and wear rate increases after hydrogenation. Wear mechanism is discussed.


Author(s):  
Andrzej Dzierwa ◽  
Pawel Pawlus ◽  
Rafal Reizer

The pin-on-disc dry sliding friction and wear experiments have been made on 42CrMo4 steel in contact with Si3N4, SiC, WC, Al2O3, and ZrO2 ceramic balls. The tests were carried out at sliding speeds of 0.16 m/s, 0.24 m/s, and 0.32 m/s. During the tests, the friction force was monitored as a function of time. Discs and balls wear was measured after the tests using a white light interferometer Talysurf CCI Lite and Altisurf 520 optical profilometer with a CL1 confocal probe. To decrease variations in the experimental results, during the tests, wear debris was continuously removed from the disc surfaces. It was found out that with Al2O3 counterpart the wear volume of the steel discs was the largest. However, the largest wear volume of the balls was observed for Si3N4 ceramic balls.


2017 ◽  
Vol 24 (4) ◽  
pp. 485-494 ◽  
Author(s):  
Iskender Ozsoy ◽  
Adullah Mimaroglu ◽  
Huseyin Unal

AbstractIn this study, the influence of micro- and nanofiller contents on the tribological performance of epoxy composites was studied. The fillers are micro-Al2O3, micro-TiO2, and micro-fly ash and nano-Al2O3, nano-TiO2, and nanoclay fillers. The microfillers were added to the epoxy by 10%, 20%, and 30% by weight. The nanofillers were added to the epoxy by 2.5%, 5%, and 10%. Friction and wear tests were conducted using the pin-on-disc arrangement. Tribo elements consisted of polymer pin and DIN 1.2344 steel counterface disc. A load value of 15 N, a sliding speed of 0.4 m/s, a sliding distance of 2000 m, and dry atmospheric conditions were applied to test conditions. The results show that the friction coefficients and the specific wear rates of the nanofilled composites increase as the filler content increases. For microfiller-filled epoxy composites, these values decrease as filler content increases. The tribological performance of epoxy composites is enhanced by the addition of microfillers, and the higher enhancement is reached with the addition of 30% fly ash filler. Finally, the pin and disc worn surface images show the presence of adhesive and some abrasive wear mechanisms.


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