scholarly journals Manifold Learning with Self-Organizing Mapping for Feature Extraction of Nonlinear Faults in Rotating Machinery

2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Lin Liang ◽  
Fei Liu ◽  
Maolin Li ◽  
Guanghua Xu

A new method for extracting the low-dimensional feature automatically with self-organization mapping manifold is proposed for the detection of rotating mechanical nonlinear faults (such as rubbing, pedestal looseness). Under the phase space reconstructed by single vibration signal, the self-organization mapping (SOM) with expectation maximization iteration algorithm is used to divide the local neighborhoods adaptively without manual intervention. After that, the local tangent space alignment algorithm is adopted to compress the high-dimensional phase space into low-dimensional feature space. The proposed method takes advantages of the manifold learning in low-dimensional feature extraction and adaptive neighborhood construction of SOM and can extract intrinsic fault features of interest in two dimensional projection space. To evaluate the performance of the proposed method, the Lorenz system was simulated and rotation machinery with nonlinear faults was obtained for test purposes. Compared with the holospectrum approaches, the results reveal that the proposed method is superior in identifying faults and effective for rotating machinery condition monitoring.

2020 ◽  
Vol 10 (7) ◽  
pp. 2522
Author(s):  
Jun Deng ◽  
Yun Bai ◽  
Chuan Li

Manufacturing quality prediction can be used to design better parameters at an earlier production stage. However, in complex manufacturing processes, prediction performance is affected by multi-parameter inputs. To address this issue, a deep regression framework based on manifold learning (MDRN) is proposed in this paper. The multi-parameter inputs (i.e., high-dimensional information) were firstly analyzed using manifold learning (ML), which is an effective nonlinear technique for low-dimensional feature extraction that can enhance the representation of multi-parameter inputs and reduce calculation burdens. The features obtained through the ML were then learned by a deep learning architecture (DL). It can learn sufficient features of the pattern between manufacturing quality and the low-dimensional information in an unsupervised framework, which has been proven to be effective in many fields. Finally, the learned features were inputted into the regression network, and manufacturing quality predictions were made. One type (two cases) of machinery parts manufacturing system was investigated in order to estimate the performance of the proposed MDRN with three comparisons. The experiments showed that the MDRN overwhelmed all the peer methods in terms of mean absolute percentage error, root-mean-square error, and threshold statistics. Based on these results, we conclude that integrating the ML technique for dimension reduction and the DL technique for feature extraction can improve multi-parameter manufacturing quality predictions.


2013 ◽  
Vol 312 ◽  
pp. 650-654 ◽  
Author(s):  
Yi Lin He ◽  
Guang Bin Wang ◽  
Fu Ze Xu

Characteristic signals in rotating machinery fault diagnosis with the issues of complex and difficult to deal with, while the use of non-linear manifold learning method can effectively extract low-dimensional manifold characteristics embedded in the high-dimensional non-linear data. It greatly maintains the overall geometric structure of the signals and improves the efficiency and reliability of the rotating machinery fault diagnosis. According to the development prospects of manifold learning, this paper describes four classical manifold learning methods and each advantages and disadvantages. It reviews the research status and application of fault diagnosis based on manifold learning, as well as future direction of researches in the field of manifold learning fault diagnosis.


2018 ◽  
Vol 8 (9) ◽  
pp. 1441 ◽  
Author(s):  
Liang Fang ◽  
Hongchun Sun

A method is proposed to improve the feature extraction of vibration signals of rotating machinery. Firstly, the single-channel vibration signal is decomposed with ensemble empirical mode decomposition (EEMD). Then, the number of fault signals can be estimated with singular-value decomposition (SVD). Finally, the fault signals can be extracted with kernel-independent component analysis (KICA). The advantage of this method is that it can estimate the number of fault signals of single-channel vibration signals and can extract the fault features clearly. Compared with wavelets, empirical mode decomposition (EMD), variational mode decomposition (VMD) and EEMD, the better performance of this method is proven with three experimental analyses of faulty gear, a faulty rolling bearing and a faulty shaft. The results demonstrate that the proposed method is efficient to extract the fault features of single-channel vibration signals of rotating machinery.


Sensors ◽  
2019 ◽  
Vol 19 (20) ◽  
pp. 4542 ◽  
Author(s):  
Chen ◽  
Zhang ◽  
Zhao ◽  
Luo ◽  
Lin

The health state of rotating machinery directly affects the overall performance of the mechanical system. The monitoring of the operation condition is very important to reduce the downtime and improve the production efficiency. This paper presents a novel rotating machinery fault diagnosis method based on the improved multiscale amplitude-aware permutation entropy (IMAAPE) and the multiclass relevance vector machine (mRVM) to provide the necessary information for maintenance decisions. Once the fault occurs, the vibration amplitude and frequency of rotating machinery obviously changes and therefore, the vibration signal contains a considerable amount of fault information. In order to effectively extract the fault features from the vibration signals, the intrinsic time-scale decomposition (ITD) was used to highlight the fault characteristics of the vibration signal by extracting the optimum proper rotation (PR) component. Subsequently, the IMAAPE was utilized to realize the fault feature extraction from the PR component. In the IMAAPE algorithm, the coarse-graining procedures in the multi-scale analysis were improved and the stability of fault feature extraction was promoted. The coarse-grained time series of vibration signals at different time scales were firstly obtained, and the sensitivity of the amplitude-aware permutation entropy (AAPE) to signal amplitude and frequency was adopted to realize the fault feature extraction of coarse-grained time series. The multi-classifier based on the mRVM was established by the fault feature set to identify the fault type and analyze the fault severity of rotating machinery. In order to demonstrate the effectiveness and feasibility of the proposed method, the experimental datasets of the rolling bearing and gearbox were used to verify the proposed fault diagnosis method respectively. The experimental results show that the proposed method can be applied to the fault type identification and the fault severity analysis of rotating machinery with high accuracy.


Author(s):  
Hao Wang ◽  
Yuyun Zeng ◽  
Guangyao Xie ◽  
Xiaoshang Wang ◽  
Jingquan Liu

2019 ◽  
Vol 2019 ◽  
pp. 1-16 ◽  
Author(s):  
Lei You ◽  
Wenjie Fan ◽  
Zongwen Li ◽  
Ying Liang ◽  
Miao Fang ◽  
...  

Fault diagnosis of rotating machinery mainly includes fault feature extraction and fault classification. Vibration signal from the operation of machinery usually could help diagnosing the operational state of equipment. Different types of fault usually have different vibrational features, which are actually the basis of fault diagnosis. This paper proposes a novel fault diagnosis model, which extracts features by combining vibration severity, dyadic wavelet energy time-spectrum, and coefficient power spectrum of the maximum wavelet energy level (VWC) at the feature extraction stage. At the stage of fault classification, we design a support vector machine (SVM) based on the modified shuffled frog-leaping algorithm (MSFLA) for the accurate classifying machinery fault method. Specifically, we use the MSFLA method to optimize SVM parameters. MSFLA can avoid getting trapped into local optimum, speeding up convergence, and improving classification accuracy. Finally, we evaluate our model on real rotating machinery platform, which has four different states, i.e., normal state, eccentric axle fault (EAF), bearing pedestal fault (BPF), and sealing ring wear fault (SRWF). As demonstrated by the results, the VWC method is efficient in extracting vibration signal features of rotating machinery. Based on the extracted features, we further compare our classification method with other three fault classification methods, i.e., backpropagation neural network (BPNN), artificial chemical reaction optimization algorithm (ACROA-SVM), and SFLA-SVM. The experiment results show that MSFLA-SVM achieves a much higher fault classification rate than BPNN, ACROA-SVM, and SFLA-SVM.


Author(s):  
W. Wang ◽  
Z. Tian ◽  
B. Tian ◽  
J. Zhang

Abstract. In this paper, a supervised manifold-learning method is proposed for PolSAR feature extraction and classification. Based on the tensor algebra, the proposed method characterizes each pixel with a local neighbourhood centered at it, thereby combining the spatial and polarimetric information within the image. The inherent spatial information is beneficial to alleviate the influence of speckle noise and improve the stability of the extracted features. In addition, the label information of training samples is utilized in feature extraction, therefore the discriminability of different classes can be well preserved. The tensor discriminative locality alignment (TDLA) method is applied to find the multilinear transformation from the original feature space to the low-dimensional feature space. Based on the extracted features in the low-dimensional space, the SVM classifier is applied to achieve the final classification result. A real PolSAR data set acquired over San Francisco is adopted for performance evaluation. The experimental results show that the proposed method can not only improve the classification accuracy, but also alleviate the influence of speckle noise. In addition, the spatial details can be well preserved, demonstrating the superior performance of the proposed method.


Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 919
Author(s):  
Wanlu Jiang ◽  
Chenyang Wang ◽  
Jiayun Zou ◽  
Shuqing Zhang

The field of mechanical fault diagnosis has entered the era of “big data”. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.


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